SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

How to Make Data Centers More Efficient

An innovative method developed by a team at Rice University uses solar collectors for turning waste heat from data centers into reusable electrical energy.

Product Focus: Freudenberg Expands Portfolio with Application-Specific Electric Mobility Solutions

As the mobility industry rapidly evolves, Freudenberg continues to expand its portfolio with high-performance, application-specific solutions...

Experts agree on need for large-scale fire testing of battery energy storage systems

A panel of four battery testing experts from different fields agreed that large scale fire testing, as called for in a proposed update to testing standard...

Battery Show: Bosch Rexroth adds HS linear motion, 6D floating prototype to multi-axis systems

Bosch Rexroth displayed new battery automation solutions at The Battery Show 2025 in Detroit this week, focusing on making batteries in a more...

Product Focus: Prestone Exhibits EV Thermal Management Solutions to Meet New Industry Standards

Prestone is exhibiting its Prestone EVX™ collection of electrified vehicle (EV and hybrid) thermal management fluids that meet newly...

Battery Show: Pickering 5-amp battery simulator speeds up BMS testing

Engineers looking for a new way to simulate battery cells as they develop new battery management systems might be interested in the latest PXI battery simulator modules...

GM to have LMR long-distance battery deployed by 2028

A GM battery executive told an audience at the Battery Show North America audience Tuesday that the company would deploy a lithium manganese-rich (LMR) battery by 2028 in some of its...

Countdown clock for competition with China ticking faster, says battery-analysis CEO

Tal Sholklapper, cofounder and CEO of Voltaiq, a battery analytics company, made bold statements on the eve of the Battery Show in 2024 that Western and...

Product Focus: Bel Fuse Launches Liquid-Cooled On-Board Battery Charger

Bel Fuse Inc., a global manufacturer of products that power, protect, and connect electronic circuits, has launched BCF19-700-8, a 19.2 kW liquid-cooled on-board...

Battery Show 2025: Freudenberg’s new busbar seals handle the bends

As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables...

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems

Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

New Products

See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.

Driving EV Development with a Twin-Battery Approach

IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

Built-In Smart Sensors Can Prevent Lithium-Ion Battery Fires Before They Start

New smart sensors can help detect dangerous internal failures in lithium-ion batteries before they escalate into fires or explosions, say researchers from the University of Surrey. Read on to learn more.

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

New AI Tool Predicts Lithium Metal Anode Failures from Just Two Early Cycles

In a groundbreaking study, researchers at Tsinghua Shenzhen International Graduate School and the Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, have developed a predictive model that uses electrochemical data from the initial cycles of LMBs to forecast potential failures. Read on to learn more.

Thick Electrodes’ Chemistry Matters More Than Structure for Battery Performance

A team of Rice University researchers led by materials scientist Ming Tang showed that even if the materials used in thick battery electrodes have nearly identical structures, their internal chemistry impacts energy flow — and, hence, performance — differently. This finding goes against conventional wisdom in the field. Read on to learn more.

AI Breakthrough Unlocks ‘New’ Materials to Replace Lithium-Ion Batteries

In research published in Cell Reports Physical Science, an NJIT team successfully applied generative AI techniques to rapidly discover new porous materials capable of revolutionizing multivalent-ion batteries. Read on to learn more.

Eco-Friendly Upcycling: Turning Spent Batteries into High-Voltage Energy Storage Systems

A research team led by Dr. Yosep Han at the Korea Institute of Geoscience and Mineral Resources has successfully developed an eco-friendly electrochemical process to upcycle lithium manganese oxide, a common cathode material in spent lithium-ion batteries. Read on to learn more.

Low-Power Hydrogen Sensor Detects Leaks in an Instant

KAUST researchers have invented a robust, highly sensitive, low-cost hydrogen sensor that outperforms available commercial detectors, offering a vital safeguard for the burgeoning hydrogen economy. Read on to learn more.

Meet SMSPDs: Superconducting Microwire Single-Photon Detectors

Plans are underway to create more powerful particle accelerators, whose collisions will unleash large subatomic storms. How will researchers sift through the chaos? Read on to find out.

Finding the Length ‘Sweet Spot’ for Yarn-Shaped Supercapacitors

Researchers at North Carolina State University have now identified a “sweet spot” at which the length of a threadlike energy storage technology called a “yarn-shaped supercapacitor” yields the highest and most efficient flow of energy per unit length. Read on to learn more.

How a Startup Is Reducing Carbon from Building Operations with Drones

Buildings are big energy consumers, emitting wasteful carbon, contributing to a warming planet, and accounting for more than 40 percent of the world’s carbon dioxide emissions. Fortunately, a new startup is paving the way for dramatic reductions in carbon from building operations. Lamarr. AI has perfected the process of using drones, thermal imaging, and artificial intelligence (AI) to diagnose the health of building exteriors and roofs. Read on to learn more.

My Opinion: AI Is Great — Is There Enough Electricity to Feed It?

Everybody’s talking about the problem of providing the electricity to power the growth of AI, but are we doing enough solve it?