Briefs : Manufacturing & Prototyping
Precision Detector Conductance Definition via Ballistic Thermal Transport

The characteristics of a thermal detector, such as sensitivity, response time, and saturation power (or energy resolution), are functions of the thermal conductance of the detector to its cryogenic environment. The thermal conductance is specified to achieve a tradeoff...

Briefs : Manufacturing & Prototyping
Thermal Spraying of Coatings Using Resonant Pulsed Combustion

Thermal spray coating is not a new process. There are different techniques utilized that depend on the objective function of the coating, the environment to which the coated piece will be subjected, and the coating material used. In any application, quality is ultimately measured by...

Briefs : Manufacturing & Prototyping
In-Situ Mixing, Degassing, Decavitation, and Extrusion Modules for Fused Deposition Modeling 3D Printers

Additively manufactured 3D articles of certain high-temperature polymer composites such as ULTEM 1000 reinforced with chopped carbon fibers and printed by current state-of-the-art Fused Deposition Modeling (FDM) printers, suffer significantly...

Briefs : Manufacturing & Prototyping
Stable, Flat Packaging Concepts for Large Detector Arrays

A ceramic vacuum chuck is used to hold large detector arrays flat while being attached parallel to a rigid substrate. Once held in the vacuum chuck, the component is typically seized by epoxy against a rigid substrate. The problem that interferes with this operation happens when the epoxy...

Briefs : Manufacturing & Prototyping
Dual-Polarized W-Band Metal Patch Antenna Element for Phased Array Applications

W-band active phased array antennas have a very small inter-element pitch (≈2 mm). In this innovation, instead of trying to integrate isolators into the unit cell to separate transmit and receive signals, an interlaced triangular grid of metal patch elements has...

Briefs : Manufacturing & Prototyping
Uniformly Etched Lateral Gratings Applied to Pre-existing Ridge Waveguides

There is great difficulty in implementing lateral gratings in GaSb-based lasers. Commercially, single-frequency GaSb lasers have been fabricated using metal gratings deposited laterally to the ridge-waveguide (RWG) stripe. The disadvantage of this is that the laser...

Briefs : Manufacturing & Prototyping
High-Precision Thin Film Metal Liftoff Technique

The objective of this work was to develop a thin film metal liftoff process that would allow one to accurately pattern two-micron-wide (or wider) features. The goal of this innovation was to pattern thin metal films on silicon substrates. The thin metal films can be deposited using physical vapor...

Briefs : Electronics & Computers
Reusable Integrated Instrument Control and Computing Platform

ISAAC (Instrument Shared Artifact for Computing) offers adaptability, computation power, I/O bandwidth, digital interface standards, and data processing capability in a single, common, low-mass/power, and small-form-factor platform with significantly reduced, nonrecurring cost and...

Briefs : Robotics, Automation & Control
Expendable Cooling System for Venus Lander Concept

This innovation is a concept for a novel thermal architecture that would enable a day-long surface mission on Venus. A Venus lander mission could last much longer than a few hours on the surface of the planet by absorbing heat from the Venus environment, and from the electronics within the...

Briefs : Manufacturing & Prototyping
Rapid Quench Furnace for Processing Powder in an Inert Environment

Ongoing work in the development and characterization of sensory materials requires the development of shape memory alloy (SMA) powder or particles. These are embedded in structural material so that the progression of localized damage that occurs during fatigue crack growth will...

Briefs : Robotics, Automation & Control
Field Excavator with Embedded Force Measurement

The Centaur 2 (C2) platform is a compact vehicle with four independently steered and actuated wheel pods, allowing the vehicle to pivot in place and tilt in two directions. It is designed to interface with and carry the anthropomorphic robot torso of Robonaut 2. There are two nearly identical...

Briefs : Manufacturing & Prototyping
Fiber Metal Laminates Made by the VARTM Process

Fiber metal laminates (FMLs) are multicomponent materials utilizing metals, fibers, and matrix resins. Tailoring their properties is readily achievable by varying one or more of these components. Two new processes for manufacturing FMLs using vacuum assisted resin transfer molding (VARTM) have been...

Briefs : Manufacturing & Prototyping
All-Organic Electroactive Device Fabricated with Single- Wall Carbon Nanotube Film Electrode

A novel, all-organic electroactive device system has been fabricated with a single-wall carbon nanotube (SWCNT) film used as an alternative electrode. This system was fabricated with LaRC-Electro Active Polymer (LaRC-EAP) active layer and the SWCNT films...

Briefs : Manufacturing & Prototyping
Process to Fabricate Specific Sized Monodisperse Polystyrene Microparticles

A new method was developed to prepare monodisperse nano to microparticles of polystyrene ranging from 0.5 to 2.5 microns in relatively large-quantity batches (2 L, 10% by weight in water). Current commercial sources are very expensive and can typically only be acquired...

Briefs : Software
Lunar Cold Trap Contamination by Landing Vehicles

The emerging interest in lunar mining poses a threat of contamination to pristine craters at the lunar poles, which act as cold traps for water, and may harbor other valuable minerals. Lunar Prospector type missions will be looking for volatile (molecular) compounds that may be masked by the...

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