Producing Sustainable Ceramics
Watch this video to take a peek inside the lab of Reeja Jayan, at which a team is developing sustainable methods to synthesize, process, and manufacture ceramic materials.
Transcript
00:00:08 So my lab here at CMU, J-Lab, we are developing sustainable methods to synthesize, process, and manufacture ceramic materials. These ceramics are found to have applications in everything from electronics, aviation, transportation, the energy industry, very broadly. And a big challenge is that the process of making ceramics requires a lot of energy. And because of that, it is also a very polluting process. And as we start electrifying various applications in our daily lives, from our devices to our cars, we will need a lot more ceramics and we will need to find sustainable routes to make them. And the way we do that is by this process intensification. To give an example, if you want to heat water at home, you would take water in a vessel and then you would heat it. The container gets hot and then the water gets hot. And it takes time, right, minutes, tens of minutes. Now, if you take a cup of water, put it in the microwave, it can be heated up in
00:01:33 seconds. And that's because the water heats up, not the cup. It's the same thing we want to apply to the process of making ceramics. Instead of cooking these materials at 2000 degrees Celsius for 20 hours, can we apply energy in a burst, in this case using electromagnetic radiation, one example is microwaves, and complete the entire process in seconds, in some cases. We have a calculation where for every hour that these materials cook in our furnaces in the lab, which use microwaves, the material has to cook for 50 hours in a conventional reactor. That is where we primarily save on energy. And by extension, if you do a calculation, there is a significant savings on emissions released. If you are able to think carefully and deploy resources we have around us, we can extract energy very elegantly from what's around us. And my group is trying to leverage these interactions and the tremendous amount of energy
00:02:44 that they release very quickly to make materials in a sustainable fashion. And this application to ceramic is one example, but there are many other examples where we need to rethink the way we make materials. It becomes absolutely critical to think carefully about both the science and the policy associated with decarbonizing industry and industrial production of materials and chemicals.