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White Paper: Robotics, Automation & Control

6 Reasons You Should & 2 Reasons You Shouldn't Use a FLUX Inductive Rotary Encoder

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Motion control systems operate in the real world, not in ideal lab conditions. FLUX Inductive Encoders deliver reliable, high-resolution position sensing even in harsh environments with dirt, vibration, extreme temperatures, and electromagnetic interference.

This white paper explains how FLUX inductive technology balances precision with ruggedness and when choosing our GMI® encoders is the right move for applications demanding the highest accuracy and resolution. It also explores the key factors that help you select the best encoder for your system without compromise.


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Overview

The document is a white paper discussing FLUX Inductive Rotary Encoders, which have become increasingly popular in various applications, including defense, industrial, telecommunications, and automation. These encoders are recognized for their robustness, low axial profile, and high resolution and accuracy. The paper outlines six compelling reasons to choose FLUX inductive encoders and two scenarios where they may not be the best fit.

Inductive rotary encoders operate on the principles of electromagnetic induction, consisting of a rotor and a stator with conductive patterns. As the rotor turns, it interacts with inductive sensors in the stator, generating changes in the electromagnetic field that are converted into digital signals. This technology allows for modern communication protocols such as SSI, BiSS-C, SPI, and traditional incremental square waves.

Key advantages of FLUX inductive encoders include:

  1. High Accuracy and Resolution: They provide real-time feedback with no hysteresis, making them ideal for applications requiring precise motion control, such as robotics and CNC machinery. Their design compensates for various factors, ensuring drift-free performance.

  2. Durability in Harsh Environments: FLUX encoders are built to withstand extreme conditions, including dirt, vibration, and electromagnetic interference, making them suitable for demanding applications.

  3. Compact Design: With an installed thickness as small as 5.8mm, these encoders are lightweight and easy to integrate into space-constrained applications, offering flexible mounting options.

  4. Immunity to Magnetic Interference: Unlike some other encoder types, FLUX encoders do not require additional shielding against magnetic interference.

  5. Ultra-Low Signal Latency: This feature allows for real-time control, enhancing the performance of motion control systems.

  6. Flexible Customization: They can be tailored for various sizes and mounting configurations to meet specific application needs.

The paper also emphasizes the importance of global support for FLUX encoders, providing technical assistance, system integration guidance, and reliable after-sales service to ensure long-term operational performance.

In conclusion, FLUX Inductive Rotary Encoders combine the precision of optical technologies with the ruggedness of magnetic designs, making them a reliable choice for critical industrial and automation challenges. The document encourages readers to explore FLUX solutions for their specific needs.