NASA’s B-52B launch aircraft cruises to a test range over the Pacific Ocean carrying the third and final X-43A vehicle, attached to a Pegasus rocket, on November 16, 2004. (Image: NASA)

What if the future of space travel were to look less like Space-X’s rocket-based Starship and more like NASA’s “Hyper-X,” the hypersonic jet plane that, 20 years ago this year, flew faster than any other aircraft before or since?

In 2004, NASA’s final X-43A unmanned prototype tests were a milestone in the latest era of jet development — the leap from ramjets to faster, more efficient scramjets. The last test, in November of that year, clocked a world-record speed only a rocket could have achieved previously: Mach 10. The speed equates to 10 times the speed of sound.

NASA culled a lot of useful data from the tests, as did the Air Force six years later in similar tests on the X-51 Waverider, before the prototypes careened into the ocean.

Although hypersonic proof of concept was successful, the technology was far from operational. The challenge was achieving engine control, because the tech was based on decades-old sensor approaches.

As part of a new NASA-funded study, University of Virginia School of Engineering and Applied Science researchers published data in the June issue of the journal Aerospace Science and Technology that showed for the first time that airflow in supersonic combusting jet engines can be controlled by an optical sensor. The finding could lead to more efficient stabilization of hypersonic jet aircraft.

In addition, the researchers achieved adaptive control of a scramjet engine, representing another first for hypersonic propulsion. Adaptive engine control systems respond to changes in dynamics to keep the system’s overall performance optimal.

“One of our national aerospace priorities since the 1960s has been to build single-stage-to-orbit aircraft that fly into space from horizontal takeoff like a traditional aircraft and land on the ground like a traditional aircraft,” said Professor Christopher Goyne, Director of the UVA Aerospace Research Laboratory, where the research took place.

“Currently, the most state-of-the-art craft is the SpaceX Starship. It has two stages, with vertical launch and landing. But to optimize safety, convenience and reusability, the aerospace community would like to build something more like a 737.”

Goyne and his co-investigator, Chloe Dedic, a UVA Engineering Associate Professor, believe optical sensors could be a big part of the control equation.

“It seemed logical to us that if an aircraft operates at hypersonic speeds of Mach 5 and higher, that it might be preferable to embed sensors that work closer to the speed of light than the speed of sound,” Goyne said.

Additional members of the team were doctoral student Max Chern, who served as the paper’s first author, as well as former graduate student Andrew Wanchek, doctoral student Laurie Elkowitz and UVA senior scientist Robert Rockwell. The work was supported by a NASA ULI grant led by Purdue University and principal investigator T. Pourpoint.

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