Additive Manufacturing - June 2024

Document cover

AM/3D Printing is fundamentally changing how products are prototyped and produced in aerospace, defense, medical and many other fields. To help you keep pace with the latest advances, we present this compendium of recent articles from the editors of Tech Briefs, Aerospace & Defense Technology, and Medical Design Briefs.


Don't have an account?


Overview

The June 2024 Special Report on Additive Manufacturing explores the latest advancements and applications of 3D printing technology across various industries, highlighting its transformative potential in manufacturing processes. The report emphasizes the growing importance of additive manufacturing (AM) in enhancing production efficiency, reducing material waste, and enabling innovative design possibilities that traditional manufacturing methods cannot achieve.

One of the key highlights is a new method for metal 3D printing that allows for the programming of structural modifications directly into metal alloys during the printing process. This approach aims to optimize the properties of materials without relying on conventional techniques like heating and beating, which have been used for centuries. This innovation not only improves resource efficiency but also opens up new avenues for customizing material properties to meet specific performance requirements.

The report also discusses the potential of new alloys, such as a substitute for AISI 52100, which offers similar resistance and corrosion properties but can be produced using current AM methods. This capability could lead to the redesign of existing parts, allowing for weight savings and enhanced performance by utilizing features unique to additive manufacturing that are not possible with traditional metal-forming operations.

Furthermore, the report addresses the challenges associated with additive manufacturing, particularly the need for effective risk evaluation tools during the manufacturing process. As the technology continues to evolve, ensuring quality and reliability in production becomes increasingly critical.

In addition to technical advancements, the report highlights the application of additive manufacturing in high-stakes fields such as medical implants and aerospace components. The ability to create complex geometries and lightweight structures is particularly beneficial in these sectors, where performance and safety are paramount. Amit Bandyopadhyay, a senior author of a study published in Nature Communications, notes the potential for 3D printing to revolutionize the production of performance medical implants and parts for space travel.

Overall, the Special Report underscores the significance of additive manufacturing as a catalyst for innovation in various industries. It presents a comprehensive overview of the current state of the technology, its challenges, and its future potential, making it a valuable resource for professionals and stakeholders interested in the evolving landscape of manufacturing. The report serves as a call to action for industries to embrace additive manufacturing as a means to enhance production agility, reduce costs, and drive sustainable practices in an increasingly competitive market.