Electric Vehicles - April 2025

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In this collection of articles from the editors of Automotive Engineering and Battery & Electrification Technology, get an inside look at Hyundai's electrified and hydrogen future, Mercedes' innovative 'in drive' brakes for better EVs, Caterpillar's hybrid‐electric technology push, and much more.


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Overview

The April 2025 Special Report on Electric Vehicles provides a comprehensive overview of the latest advancements and innovations in the electric vehicle (EV) industry, highlighting key technologies, manufacturers, and trends shaping the future of mobility.

One of the standout features of the report is the introduction of the redesigned 2025 BMW M5 sedan, which showcases the integration of plug-in hybrid technology. Weighing in at 5,390 lbs (2,445 kg), this vehicle exemplifies the shift in priorities for performance cars, where lightness is no longer the sole focus. The report emphasizes how electrification is becoming a central theme in high-performance vehicles.

Hyundai's ambitious plans for the future are also spotlighted, showcasing their commitment to being a first mover in hydrogen technology alongside their development of cute city EVs. This reflects a broader trend in the automotive industry towards diverse energy solutions and innovative vehicle designs.

The report delves into the critical importance of battery quality, emphasizing the role of CT-scan data analysis and visualization in ensuring the reliability and longevity of EV batteries. By detecting and correcting errors early in the battery production process, manufacturers can significantly reduce the potential for failures throughout a battery's lifecycle. This focus on quality assurance is vital as the demand for EVs continues to rise.

Thermal management is another key topic discussed in the report, highlighting how cooling strategies are evolving to meet the needs of next-generation EVs. Effective thermal management is essential for optimizing performance and extending the lifespan of EV components, particularly batteries and power electronics.

The report also covers significant technological advancements showcased at CES 2025. Notably, Caterpillar debuted a hybrid-electric retrofit for its 972 wheel loader, demonstrating the company's flexibility in meeting diverse customer needs. This retrofitting capability reflects a growing trend in the industry towards hybrid solutions that enhance the efficiency of existing machinery.

Oshkosh AeroTech's iOPS technology is introduced as a means to enhance airport efficiency by digitally connecting gate operations and synchronizing equipment around parked aircraft. This innovation underscores the potential for electrification and automation to streamline operations in various sectors beyond traditional automotive applications.

Additionally, the report discusses Hioki's PW8001 Power Analyzer, which addresses the challenges of measuring high-frequency power in EV inverters. Accurate measurement is crucial for achieving incremental efficiency improvements, which can significantly impact vehicle range and performance.

Overall, the Special Report on Electric Vehicles encapsulates the dynamic landscape of the EV industry as of April 2025. It highlights the convergence of advanced technologies, innovative designs, and a commitment to sustainability, positioning electric vehicles as a cornerstone of the future of transportation. As manufacturers continue to push the boundaries of what is possible, the report serves as a valuable resource for understanding the trends and technologies that will shape the next generation of mobility.