Semiconductor Modern Art of Cleanliness

Cleanrooms are used in semiconductor manufacturing and other fields that are sensitive to environmental contamination. With the motto 'A Modern Art of Cleanliness,' a network of five companies led by Colandis GmbH has come together to make cleanroom construction as easy as possible for customers from research and industry.

Transcript

00:00:13 a mobile clean room with airlock section and a connected machine production can now begin in this room a perfect interlocking process chain is required to construct the clean room and to prepare it for production with the motto the modern art of cleliness a network of five companies has come together to make clean room construction as easy as possible for

00:00:41 customers from research and industry colendis game bihar is responsible for the configuration of the clean room managing director joachim ludwig established this company over 15 years ago collandis constructs clean rooms and offers products and services in the area of clean rooms for this film they're constructing a

00:01:07 mobile clean room this is temporary revolution if you're unrendered this clean room is a temporary solution for users who sometimes have to work under clean conditions whether it's because a product only has to run for two to three months because it has to be manufactured under clean conditions or because the

00:01:25 time until its permanent clean room is available needs bridging in the last two years this solution has established itself with a wide customer base the entire clean room is packaged in two frame pallets the complete rear wall is found in one pallet it consists completely of ventilator filter modules

00:01:47 and ensures the long-term cleanliness of the clean room the wall and ceiling components are assembled together tools are not necessary the floor panels are also fixed together with plug connectors the complete clean room is assembled in less than 20 minutes the company decontam game behaves

00:02:15 special clean room clothing marcus shad is the managing director of the company which was established 25 years ago the core competencies of deacon tam are the professional preparation and leasing of clean room textiles it's necessary as early on as the planning of the clean room to decide on the correct clothing concepts it's firstly important to know that

00:02:38 clean room clothing protects the product from the person this means the clothing is actually a particle barrier between the person and the product this is a basic requirement it's also important to look at the product and ascertain the exact cleanliness requirements concerning it as well as the configuration of the production process

00:02:57 the mobile cleanroom has no airlock as found in a stationary clean room instead of this an airlock area is marked out in the entrance area a decontam employee brings a cupboard to this area a container for storing gloves and face masks is attached directly to the cupboard the mobile clean room can be classified

00:03:23 up to iso class 5 for this reason the deacon tam employee fills the cupboard with dust free packaged clean room overalls proficon has been a professional service provider for cleaning clean rooms and for training in the area of clean rooms for over 25 years as training manager rolf zimmerman plays a key role in the success of the company

00:03:47 one of the most important things before entering the clean room is the dressing procedure for the clean room overalls that's incredible the dressing procedure applies independently of whether it's a mobile or stationary clean room in all clean rooms it's necessary to act perfectly before entering the clean room and to understand and comply with all of the

00:04:07 steps that are specified this means a specified procedure which may deviate here and there depending on the conditions in the clean room and in the airlock after putting the fleece face mask and gloves on the hood is finely fitted the overalls are then put on it's necessary to make sure that it must not be touched by an external source

00:04:36 the difficult thing about cleaning a clean room is that the contaminants are so small you can't see them with your naked eye this means it's all the more important to be painstaking so not one single square millimeter is forgotten the room is cleaned from top to bottom and from the rear part of the room to the airlock after the cleaning the qualification

00:05:00 appropriate to vdi 2083 can take place this means that we carry out a particle measurement and prove class 5 according to iso 14644 the measuring device is set up with the measuring probe at different locations in the clean room it measures the number and size of particles in the air after successful measurement the clean room is viewed to be qualified

00:05:28 db schenker is a global transport and logistics company one of its divisions focuses on the transport of machines to clean rooms under clean room conditions stefan kester is the sales and marketing director of db schenker he not only views technical know-how to be important he also values his employees qualifications

00:05:51 the employees are trained they have to comply with the regulations they are certified so that they know how to behave accordingly in this special cleanroom area and in the airlock and so on this is a very important subject when the db shanker employees start work the machine is usually already located in an airlock

00:06:12 the employees lay down an aluminium panel path to better distribute the weight of the machine over the floor with a special transport device they gradually push the machine into the clean room the machine is positioned on the floor at the final location the transport rollers are then removed the firm heka automation is a leading

00:06:40 specialist in the area of micro and nano dosing and 3d multi-chip assembly tam is the company's chief marketing officer before a machine is taken into the clean room it has to satisfy certain conditions the system itself has to be inherently clean of course we clean the systems

00:07:05 beforehand the typical installations that we fit are less critical when it comes to dust particles due to miniaturization however the damaging effect of dust is becoming an issue both now and in the future after positioning the machine correctly on the floor the heka automation employee sets up the tool

00:07:32 once everything has been set up perfectly in the power and pressurized air are connected the computer is initialized the machine now does a test run the clean room is now complete and ready for the clean production you