Aerospace Manufacturing - August 2021

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Demanding applications in the aerospace industry require products and systems that are manufactured using the latest technologies – from design and simulation, to fabrication and final testing. To help you keep pace with the latest developments, we present this compendium of recent articles from the editors of Tech Briefs and Aerospace & Defense Technology.

Topics:
3D Printing & Additive Manufacturing Aeronautics Aerospace Artificial Intelligence Aviation Composites Computers Data Acquisition Imaging Inspection Equipment Machine Vision Manufacturing & Prototyping Materials Predictive Models and Predictive Analytics Robotics Sensors

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Overview

The Aerospace Manufacturing Special Report from August 2021 offers a comprehensive overview of innovative technologies and methodologies shaping the aerospace and defense manufacturing sectors. Sponsored by AirBorn Inc., the report highlights advancements that enhance production efficiency, accuracy, and cost-effectiveness.

Key Features:

  1. Simple Robot Vision Tools: The report discusses the integration of vision systems into production lines, emphasizing their ability to support complex applications. Despite the clear benefits, the high costs and complexity of traditional systems have deterred many small to medium-sized businesses (SMBs) from adopting these technologies.

  2. New Manufacturing Methods for Bomb Cases: A significant feature is the exploration of an alternative manufacturing process for deep penetrating bomb cases. Traditionally, these cases have been forged from steel ingots. The report presents a new method that is not only less expensive but also demonstrates equal or superior performance compared to conventional techniques.

  3. Understanding Resolution in 3D Printing: The report delves into the concept of resolution in 3D printing, explaining its importance in achieving high-quality outputs. This section is crucial for manufacturers looking to leverage additive manufacturing technologies effectively.

  4. Advanced Computational Engineering Software: The use of sophisticated software tools to tackle challenges in the aerospace and defense industries is highlighted. These tools enable engineers to simulate and analyze complex systems, leading to better design decisions and improved product performance.

  5. CT Inspection and Data Analysis: Advanced computed tomography (CT) inspection techniques are discussed, showcasing their role in ensuring quality and reliability in aerospace components. The ability to analyze data effectively is essential for maintaining high standards in manufacturing.

  6. 3D Scanning for Bladed Disk Milling: The report also covers the application of 3D scanning technologies to enhance the accuracy and efficiency of the bladed disk milling process. This technology allows for precise measurements and adjustments, which are critical in aerospace manufacturing.

  7. Tech Briefs: The report includes several tech briefs that provide insights into specific innovations, such as overhang support designs for powder-based electron beam additive manufacturing and systems for in-situ defect detection in composites during the curing process. These briefs highlight ongoing advancements that address specific challenges in the industry.

Overall, the Aerospace Manufacturing Special Report serves as a valuable resource for industry professionals seeking to stay informed about the latest trends and technologies in aerospace manufacturing. It underscores the importance of innovation in enhancing production capabilities and meeting the evolving demands of the aerospace and defense sectors. By adopting these advanced technologies and methodologies, manufacturers can improve efficiency, reduce costs, and maintain high-quality standards in their products.