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AM/3D Printing is fundamentally changing how products are prototyped and produced in aerospace, medical, electronics, and many other fields. To help you keep pace with the latest advances, we present this compendium of recent articles from the editors of Tech Briefs, Aerospace & Defense Technology, and Medical Design Briefs.


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Overview

The Additive Manufacturing Special Report for November 2023 highlights significant advancements and applications in the field of 3D printing, showcasing how this technology is reshaping various industries.

One of the key features of the report is the innovative work by researchers in the Lyding Group at the University of Illinois Urbana-Champaign. They have developed an efficient and sustainable method for 3D-printing single-walled carbon nanotube films. These films, made from carbon-based tubes with diameters between 1 and 2 nanometers, are noted for their strength, durability, and conductivity, making them ideal for applications in aerospace, electronics, and more. The lead author, Gang Wang, emphasizes the method's scalability and environmental friendliness, as it utilizes a simple recipe of carbon powder and ink, eliminating the need for polymers.

The report also discusses the broader implications of additive manufacturing (AM) as it continues to gain traction in mainstream production environments. The evolution of advanced materials is enhancing the physical properties of end-use parts, leading to greater efficiency, reduced costs, and minimized waste. According to SmarTech Analysis, the polymer AM market is projected to grow significantly, reaching nearly $26 billion annually by 2030, indicating a robust future for this technology across various sectors.

In addition to material advancements, the report features innovative applications of 3D printing, such as the 3D-Printed Mars Habitat, which is being simulated on Earth to prepare for future space exploration. This project exemplifies how additive manufacturing can be utilized in extreme environments, potentially revolutionizing how habitats are constructed on other planets.

The report also touches on the automotive industry, highlighting Czinger Vehicles, a Los Angeles-based manufacturer of hybrid sports cars. The company is leveraging additive manufacturing to push the boundaries of automotive design and production, with the first deliveries of their 21C model set for Q4 2023. This initiative reflects a growing trend among manufacturers to explore and advance the capabilities of 3D printing in creating complex, high-performance vehicles.

Furthermore, the report includes various tech briefs that delve into specific advancements in additive manufacturing techniques, such as assembling matter in 3D using sound waves, multi-material digital light processing, and methods for detecting porosity defects in 3D-printed metal parts. These innovations are crucial for improving the quality and reliability of 3D-printed products.

Overall, the Additive Manufacturing Special Report provides a comprehensive overview of the current state and future potential of 3D printing technology. It underscores the transformative power of additive manufacturing in enhancing product design, production efficiency, and sustainability across multiple industries, paving the way for a new era of manufacturing.