Mechanical & Fluid Systems

Joining & Assembly

Stay updated on the joining and assembly systems used throughout manufacturing. Review the applications that design engineers are using to meet their manufacturing design challenges.

Articles: Robotics, Automation & Control
Collaborative Automation: It's More Than Just the Cobot
Briefs: Motion Control
Self-Contained Wheel Unit
Application Briefs: Sensors/Data Acquisition
Docking System Enables Safe Rendezvous in Space
Blog: Mechanical & Fluid Systems
Aluminum Joining Methods: Welding vs. Adhesives
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Latest Briefs & News

Blog : Materials
Creating the Future: New Take on Welding Gun Bonds Plastic and Metal — In Seconds
Creating the Future: New Take on Welding Gun Bonds Plastic and Metal — In Seconds
A team in Germany has a quicker, cleaner approach to welding metal to plastic: The HPCI® Joining Gun.
Creating the Future: New Take on Welding Gun Bonds Plastic and Metal — In Seconds
Briefs : Robotics, Automation & Control
Robots Can Pick Up Any Object After Inspecting It
Robots Can Pick Up Any Object After Inspecting It

For decades, robots in controlled environments like assembly lines have been able to pick up the same object over and over again. More recently, breakthroughs in computer vision have enabled...

Robots Can Pick Up Any Object After Inspecting It
Articles : Test & Measurement
2019 'Create the Future' Manufacturing/Robotics/Automation Category Winner: The HPCI® Joining Gun
2019 'Create the Future' Manufacturing/Robotics/Automation Category Winner: The HPCI® Joining Gun
A team of inventors found a fast way to join plastic to metal.
2019 'Create the Future' Manufacturing/Robotics/Automation Category Winner: The HPCI® Joining Gun
Articles : Test & Measurement
Expanding Traditional Machine Vision With High-Speed Digital Imaging
Expanding Traditional Machine Vision With High-Speed Digital Imaging
Machine vision systems shed light on processes too small or too fast to see with the human eye.
Expanding Traditional Machine Vision With High-Speed Digital Imaging
Briefs : Electronics & Computers
Lateral Kevlar Suspension Device (LKSD)

The Lateral Kevlar Suspension Device (LKSD) is made up of a support ring that has three spring-loaded tension assemblies equally spaced around the support ring. Connected to these tension assemblies is a band that supports a separate ring capable of holding a cylindrical shaped load.

Briefs : Sensors/Data Acquisition
Lightweight Exosuit Combines Robotics and Functional Apparel
Lightweight Exosuit Combines Robotics and Functional Apparel

Between walking and running, human gaits can cover a wide range of speeds; for example, at low speeds, the metabolic rate of walking is lower than that of running in a slow jog....

Lightweight Exosuit Combines Robotics and Functional Apparel
Articles : Mechanical & Fluid Systems
Products of Tomorrow: October 2019
Products of Tomorrow: October 2019
Permeable concrete, quick disconnects, and more
Products of Tomorrow: October 2019
Articles : Manufacturing & Prototyping
Avoiding Electrical Damage with Conductive Lubrication
Avoiding Electrical Damage with Conductive Lubrication
While most cars today run on 12-volt DC batteries, cars in the future will run on 48 volts. This increased voltage could affect ball bearing performance.
Avoiding Electrical Damage with Conductive Lubrication
Briefs : Motion Control
Automated System Generates Robotic Parts
Automated System Generates Robotic Parts

An automated system designs and 3D-prints complex robotic parts that are optimized according to an enormous number of specifications. The system fabricates actuators — devices that mechanically...

Automated System Generates Robotic Parts
INSIDER : Imaging
Nano-Particles Used to Increase Power, Improve Eye Safety of Fiber Lasers
Nano-Particles Used to Increase Power, Improve Eye Safety of Fiber Lasers

Scientists at the U.S. Naval Research Laboratory have devised a new process for using nano-particles to build powerful lasers that are more efficient and safer for...

Nano-Particles Used to Increase Power, Improve Eye Safety of Fiber Lasers
Briefs : Test & Measurement
Miniature Spring Performance Tester
Miniature Spring Performance Tester

In order to qualify miniature springs, manufacturers of these systems rely on commercially available testers that are designed for large-scale springs (>0.5" diameter). Commercially available spring...

Miniature Spring Performance Tester
Products : Test & Measurement
New on the Market: September 2019
New on the Market: September 2019

Data Recorder

DATAQ® Instruments, Akron, OH, announced the DI-4718B data recorder for applications that require signal conditioning. It can accommodate up to eight DI-8B-style amplifiers...

New on the Market: September 2019
Products : Lighting
New Products: September 2019 Photonics & Imaging Technology
New Products: September 2019 Photonics & Imaging Technology

Micromachining Subsystem

SCANLAB GmbH (Puchheim, Germany) has introduced a new member of its precSYS product line. Five-axis precSYS subsystems enable industrial...

New Products: September 2019 Photonics & Imaging Technology
Blog : Electronics & Computers
Answering Your Questions: With EV Battery Assembly, Why Adhesives Over Fasteners?
Answering Your Questions: With EV Battery Assembly, Why Adhesives Over Fasteners?
A reader asks an industry expert why adhesives are a better option for battery assembly in electric vehicles.
Answering Your Questions: With EV Battery Assembly, Why Adhesives Over Fasteners?
Articles : Mechanical & Fluid Systems
Cable Construction for Machine Vision Connectivity
Cable Construction for Machine Vision Connectivity

Along with the onslaught of Internet of Things (IoT) and wirelessly enabled devices, cloud connectivity has become a major benefit for a range of applications from commercial to military. As...

Cable Construction for Machine Vision Connectivity
Briefs : Mechanical & Fluid Systems
Combustion Gas Heat Exchanger
Combustion Gas Heat Exchanger

Two very challenging problems facing the U.S. and the world are energy security and global climate change, largely due to dependence on fossil fuels. Cost-effective technologies have been developed that are...

Combustion Gas Heat Exchanger
Briefs : Mechanical & Fluid Systems
Nickel Titanium Alloy Ball Bearings
Nickel Titanium Alloy Ball Bearings

Innovators at NASA's Glenn Research Center have developed a new method for making small-diameter, high-grade ball bearings that are less than 0.25” in diameter thanks to the development of a new alloy...

Nickel Titanium Alloy Ball Bearings
Products : Sensors/Data Acquisition
New on the Market: August 2019
New on the Market: August 2019

Circular Connectors

Binder USA, Camarillo, CA, introduced the 720 Series of miniature circular connectors with a snap-in IP67 twin distributor. The distributor — a single male connector into two...

New on the Market: August 2019
Briefs : Nanotechnology
Light-Activated Micro-Pump
Light-Activated Micro-Pump

Even the smallest mechanical pumps have limitations, from the micro-fabrication techniques required to make them to the fact that there are limits on their size. A laser-driven photoacoustic microfluidic pump was...

Light-Activated Micro-Pump
Blog : Manufacturing & Prototyping
A Work of Art: Researchers Create Complex Actuators, Automatically
A Work of Art: Researchers Create Complex Actuators, Automatically
MIT's new way of automatically creating actuators is a bit like solving a Rubik's Cube.
A Work of Art: Researchers Create Complex Actuators, Automatically
Products : Photonics/Optics
New on the Market: July 2019
New on the Market: July 2019

Sensor Controller

The induSENSOR MSC7401 sensor controller from Micro-Epsilon, Ortenburg, Germany, is used for displacement and distance measurements and is operated with LVDT and LDR measuring gauges...

New on the Market: July 2019
Products : Test & Measurement
New Products: July 2019 Photonics & Imaging Technology
New Products: July 2019 Photonics & Imaging Technology

Fully Automated Beam Monitoring System

Ophir-Spiricon (North Logan, UT) has announced Ophir® BeamWatch® Integrated, a fully automated, non-contact laser...

New Products: July 2019 Photonics & Imaging Technology
Question of the Week : Mechanical & Fluid Systems
Would You Use a Device That Bonds Metal and Plastic in Seconds?

The connection of plastics and metals poses a challenge due to the different physical properties of the two materials. A joining gun from Fraunhofer Institute bonds metal and plastic in seconds.

Products : Mechanical & Fluid Systems
New Products: June 2019 Motion Design
New Products: June 2019 Motion Design

Rotary Ball Spline

NB Corporation of America (Hanover Park, IL) released a rotary ball spline that can be used for both rotational and linear motion. Applications include SCARA robots, the...

New Products: June 2019 Motion Design
Briefs : Mechanical & Fluid Systems
Calculating the Estimated Fatigue Life of a Disc Spring
Calculating the Estimated Fatigue Life of a Disc Spring

In discussing fatigue life, it is important to distinguish between disc springs and conical spring washers, as they differ by design and intended usage. Conical spring washers are...

Calculating the Estimated Fatigue Life of a Disc Spring