Materials & Coatings

Metals

Learn what’s trending in the engineering metals used in 3D printing, military, medical devices, automotive, and manufacturing. Find the latest applications that design engineers are using to meet their design challenges.

Stories

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INSIDER: Electronics & Computers
Researchers have created an exotic 3-D racetrack for electrons in ultrathin slices of a nanomaterial they fabricated at the Department of Energy’s Lawrence Berkeley...
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INSIDER: Materials
Large elements for NASA's Space Launch System are in production, and will be joined together to create the rocket's 212-foot-tall core stage, the backbone of the SLS rocket. The core...
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INSIDER: Photonics/Optics
A breakthrough by an Australian collaboration of researchers could make infrared technology easy-to-use and cheap, potentially saving millions of dollars in defense and other areas using sensing...
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Articles: Manufacturing & Prototyping
The Contamination and Coatings Engineering Branch at NASA’s Goddard Space Flight Center in Greenbelt, MD, provides system-level support in contamination engineering and thermal...
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News: Aerospace
A team of Northwestern researchers has created a new way to print three-dimensional metallic objects using rust and metal powders.
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INSIDER: Materials
Taking a page from the beetle's playbook, Virginia Tech biomedical engineers created a way to control condensation and frost growth on airplane parts, condenser coils, and windshields.
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INSIDER: Mechanical & Fluid Systems
Engineers at The Ohio State University have developed a new welding technique that consumes 80 percent less energy than a common welding technique, yet creates bonds that are 50 percent stronger....
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Who's Who: Materials
Dr. Santo Padula has developed testing techniques to support the development of advanced materials like metallic foams and shape memory alloys (SMAs). SMAs...
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INSIDER: Mechanical & Fluid Systems
Researchers Weld the Un-Weldable
Despite recent advances in materials design, alternative metals still pose a challenge to manufacturers in practice. Many are considered un-weldable by traditional means, in part because high heat and re-solidification weaken the metals. Engineers at The Ohio State University have developed a new welding technique...
INSIDER: Motion Control
The latest generation of electric motors is increasingly being equipped with strong, multi-ton permanent magnets instead of a gearbox. The most powerful magnets are based on neodymium, iron, and...
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INSIDER: Manufacturing & Prototyping
Compressor disks for aircraft turbines are milled from a single piece of material. During processing, the blades begin to vibrate. Now, a novel clamping system boosts vibration...
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Briefs: Materials
Solar-Powered Carbon Dioxide Conversions with Thin-Film Devices
A nanomaterial thin-film device provides a low-cost, facile fabrication pathway to commercialize the technology to the sustainable energy market. Metal oxide thin films have been fabricated to a photoelectrochemical cell by solar energy. The prototype device uses both low energy cost...
INSIDER: Photonics/Optics
Silicon micromirrors can guide laser beams at extremely high speeds, allowing operators to dose heat input to workpieces with absolute precision. But to date, they have not been robust enough to be...
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Briefs: Manufacturing & Prototyping
This invention describes systems and methods for implementing bulk metallic glass-based (BMG) macroscale gears with high wear resistance. This invention creates bulk metallic glasses (BMGs) with...
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INSIDER: Semiconductors & ICs
Many types of smart devices are readily available and convenient to use. The goal now is to make wearable electronics that are flexible, sustainable, and powered by ambient renewable...
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Briefs: Materials
Magnetic Thermometer for High-Resolution 10-mK Scale Thermometry
A thin-film magnetic thermometer with integrated, superconducting quantum interference device (SQUID) readout has been designed for fast, precision temperature measurements in the 10-mK range. The compact magnetic thermometer consists of a miniature DC SQUID susceptometer with a...
Briefs: Sensors/Data Acquisition
Low-Weight, Durable, Low-Cost Metal Rubber Sensor System for Ultra-Long-Duration Scientific Balloons
Large axial load forces and extreme temperature ranges are typical for scientific balloon missions. Therefore, a durable, flexible, and thermally stable sensor material is needed. In this innovation, sensors have been designed to be integrated onto...
News: Semiconductors & ICs
A new way of switching the magnetic properties of a material using just a small applied voltage, developed by researchers at MIT and collaborators elsewhere, could signal the beginning...
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News: RF & Microwave Electronics
Stanford engineers have invented a wireless pressure sensor that has already been used to measure brain pressure in lab mice with brain injuries. The underlying technology has such broad...
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Who's Who: Materials
Jeff Ding, Aerospace Welding Engineer, Marshall Space Flight Center, Huntsville, AL
Jeff Ding developed Ultrasonic Stir Welding (USW) to join large pieces of very high‑strength metals, such as titanium and Inconel. The solid-state weld process improves the current Thermal Stir Welding process by adding high-power ultrasonic (HPU) energy at 20 kHz...
News: Test & Measurement
Researchers Measure Stress in 3D-Printed Metal Parts
Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing (AM).The 3D-printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder...
News: Electronics & Computers
Researchers Develop Thinnest Electric Generator
Researchers from Columbia Engineering and the Georgia Institute of Technology made the first experimental observation of piezoelectricity and the piezotronic effect in an atomically thin material, molybdenum disulfide (MoS2), resulting in a unique electric generator and mechanosensation devices that...
INSIDER: Electronics & Computers
Electronic devices with unprecedented efficiency and data storage may someday run on ferroelectrics — remarkable materials that use built-in electric polarizations to read and...
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News: Materials
Researchers Control Surface Tension of Liquid Metals
Researchers from North Carolina State University have developed a technique for controlling the surface tension of liquid metals by applying very low voltages, opening the door to a new generation of reconfigurable electronic circuits, antennas and other technologies. The technique hinges on the...
News: Electronics & Computers
Water Splitter Runs on AAA Battery
Scientists at Stanford University have developed a low-cost, emissions-free device that uses an ordinary AAA battery to produce hydrogen by water electrolysis. The battery sends an electric current through two electrodes that split liquid water into hydrogen and oxygen gas. Unlike other water splitters that use...
News: Materials
Inspired by Nature, Researchers Build a Tougher Metal
Drawing inspiration from the structure of bones and bamboo, researchers have gradually changed the internal structure of metals to make stronger, tougher materials. The new metals can be customized for a wide variety of applications — from body armor to automobile parts.The research team...
News: Motion Control
New Strain Gauge Enables 'Soft Machines'
Purdue University researchers have developed a technique to embed a liquid-alloy pattern inside a rubber-like polymer to form a network of sensors. The approach may be used to produce "soft machines" made of elastic materials and liquid metals.Such an elastic technology could be used to create robots with...
News: Materials
Scientist Creates Three-Atom-Wide Nanowire
Junhao Lin, a Vanderbilt University Ph.D. student and visiting scientist at Oak Ridge National Laboratory (ORNL), has found a way to use a finely focused beam of electrons to create some of the smallest wires ever made. The flexible metallic wires are only three atoms wide: One thousandth the width of the...
News: Electronics & Computers
Nanomaterial Extends Lithium-Sulfur Battery Lifespan
A new nanomaterial could extend the lifespan of lithium-sulfur batteries, and therefore the driving range of electric vehicles.Pacific Northwest National Laboratory researchers added the powder to the battery's cathode to capture problematic polysulfides that usually cause lithium-sulfur...

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