Metals

Robotic Additive Manufacturing of Large Steam Turbine Blades

Michael Kirka and a team of researchers at the Department of Energy’s Oak Ridge National Laboratory are the first to 3D print large rotating steam turbine blades. They achieved it with robot-controlled wire arc additive manufacturing.

How to Innovate and Overcome the Challenges of Blue Laser Beam Shaping

The blue laser has become the ideal light source for high-reflective metal processing, offering substantial advantages in various industrial applications such as cutting and welding.

How Corning’s Hyperspectral Imaging in the Sky Sees the Unseen

New satellites equipped with Corning’s advanced hyperspectral-imaging technology can detect pipeline leaks and other environmental issues, providing precise monitoring and exploration capabilities for businesses and governments.

New System Uses Only Solar Energy to Generate Hydrogen

The system harnesses the sun's heat to directly split water and generate hydrogen — a clean fuel that can power long-distance trucks, ships, and planes, while in the process emitting no greenhouse gas emissions.

Add-On Device Makes Home Furnaces Cleaner and Safer

Scientists at the Department of Energy's Oak Ridge National Laboratory have developed an affordable add-on technology that removes more than 99.9 percent of acidic gases and other emissions to produce an ultraclean natural gas furnace.

New Technique for Environmentally Friendly Battery Recycling

Researchers at Chalmers University of Technology, Sweden, have created a new and efficient way to recycle metals from spent electric vehicle (EV) batteries. The method allows recovery of 100 percent of the aluminum and 98 percent of the lithium in EV batteries.

Designing Solid-State Batteries with Mechanics in Mind

A team developed a framework for designing solid-state batteries (SSBs) with mechanics in mind. Their paper, published in Science, reviewed how these factors change SSBs during their cycling.

AI-Powered Robot Control Optimizes a Challenging Handling Process

Like other small and medium-sized enterprises, HWL Löttechnik GmbH faces the realities of labor shortages, the ongoing energy crisis, and the intricate nature of production processes. To overcome these challenges, HWL adopted state-of-the-art technologies and the optimization of operational processes.

Developing Fast-Charging Lithium-Metal Batteries

Engineers have made progress toward lithium-metal batteries that charge as fast as an hour. This fast charging is thanks to lithium metal crystals that can be seeded and grown — quickly and uniformly — on a surprising surface.

New Blue Light Technique Could Enable Advances in Understanding Nanoscale Technologies

With a new microscopy technique that uses blue light to measure electrons in semiconductors and other nanoscale materials, a team of researchers is opening a new realm of possibilities in the study of these critical components, which can help power devices like mobile phones and laptops.

Turning Carbon Emissions into Rocks

In Penn’s Clean Energy Conversions Lab, researchers are repurposing waste from industrial mines, storing carbon pulled from the atmosphere into newly formed rock. The team sees great environmental potential in mine tailings.

DNA Combined with Glass Results in a Stronger, Lighter Material

Researchers say that by building a structure out of DNA and then coating it with glass, they have created a very strong material with very low density.

Solid-State EV Batteries Project to Low Penetration in 2030

Although the automotive industry sees solid-state batteries as the next game-changer for EV driving range, performance and safety, the technology is projected to penetrate the...

Leaders Optimistic North America Lithium Supply Gap Can be Eliminated

At the Battery Show North America, a panel of leaders addressed North America’s lithium supply challenges, and talked about signs that aggressive movement from...

Clean Technology Lasers: The New Tool in Surface Pre-Treatment for Superior Coating Adhesion

Given its effectiveness pretreating metal surfaces, industrial laser systems are increasingly being used in manufacturing facilities. The systems can be integrated into automated inline processing lines, or technicians can use mobile handheld units.

Detecting Porosity Defects in 3D-Printed Metal Parts

A research team has made new discoveries that can expand additive manufacturing in industries that rely on strong metal parts, including aerospace.

New Priming Method for Improving Battery Lifecycle

Scientists at Rice University’s George R. Brown School of Engineering have developed a readily scalable method to optimize prelithiation, a process that helps mitigate lithium loss and improves battery life cycles by coating silicon anodes with stabilized lithium metal particles.

A Solvent-Free Process to Make Better, Cheaper Li-ion Battery Electrodes

A team Led by Worcester Polytechnic Institute (WPI) researcher Yan Wang has developed a solvent-free process to manufacture Li-ion battery electrodes that are greener, cheaper, and charge faster than electrodes currently on the market.

A Novel Way to Convert Heat to Electricity

Researchers have fabricated a novel device that could dramatically boost the conversion of heat into electricity. If perfected, the technology could help recoup some of the recoverable heat energy that is wasted in the U.S. at a rate of about $100 billion each year.

3D Printing Stronger Carbon Nanotubes

Researchers in the Lyding Group at the University of Illinois Urbana-Champaign have discovered an efficient, sustainable method for 3D-printing single-walled carbon nanotube films, a versatile, durable material that can transform how we explore space, engineer aircraft, and wear electronic technology.

Print 3D Metal Objects at Room Temperature Using a Conductive Metallic Gel

Professor Michael Dickey, of North Carolina State University, and his team have developed a unique process that allows you to print 3D metal objects that have good electric and thermal conductivity as well as good structural properties.

Printing Microchip Patterns on Curvy Surfaces

There’s still more to explore with REFLEX, but this process could open new possibilities for new materials and microstructures across fields from electronics to optics to biomedical engineering.

Superlubricity Coating for Nearly Friction-Free Surfaces

Scientists at the Department of Energy’s Oak Ridge National Laboratory have invented a coating that could dramatically reduce friction in common load-bearing systems with moving...

Battle for the Box

Whether you call them packs, boxes, or trays, the structures that envelop and protect EV battery cells and their supporting electrical and thermal-management hardware are among the industry's top subsystem priorities.

Hydrodynamic Effect Helps Motorized Objects Navigate Inclines

The tiny motors mimic how rock climbers navigate inclines.