Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Products: Manufacturing & Prototyping
The EoSens® 25CXP+ and EoSens® 12CXP high-speed cameras from Mikrotron GmbH (Poway, CA) are powered by the OnSemi PYTHON CMOS sensor. Both 80 × 80 × 66 mm models have a global shutter and a photo-sensitivity of 5.8...
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Products: Imaging
LASOS (Jena, Germany) has announced the commercial release of its MCS Series multi-color, laser-based light engines. The platform offers output power levels to 100 mW and up to six individual wavelengths from 405 to...
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Products: Photonics/Optics
XIMEA (Golden, CO) offers the xiSpec Hyperspectral Multi-Linescan Camera, which includes a line-wise arrangement of 150 HSI bands between 470 and 900 nm. Objects can be moved orthogonally to the horizontal color filters of...
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Products: Manufacturing & Prototyping
LinkCom Manufacturing (Walnut, CA) has announced a new family of INCORE high-performance constant-current LED power supplies. The first offering in the family is the 45 W DBFN-45 series. The slender, low-profile (372 ×...
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Products: Photonics/Optics
Coherix (Ann Arbor, MI) has announced the Predator3D™, an advanced bead inspection system used to monitor and control the dispensing of structural adhesives and sealants. The Predator3D captures the 3D data, including bead...
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Products: Manufacturing & Prototyping
JAI (San Jose, CA/Shanghai, China) has added the GO- 2400-PMCL to its Go Series of industrial cameras. A two-channel Mini Camera Link interface enables its Sony IMX174 CMOS imager to output full-resolution 2.35-megapixel...
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Products: Sensors/Data Acquisition
To prevent lasers from sustaining damage as a result of their environment, Laser Components (Bedford, NH) places them in housings that can withstand all conditions. Thanks to the IP67 protective class, the...
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Products: Manufacturing & Prototyping
The S-25A80/CXP camera from Adimec Electronic Imaging (Stoneham, MA) uses the ON Semiconductor Python 25k 25 MP CMOS global shutter image sensor. Images of 5120 x 5120 pixels are taken at a maximum of 80 full frames per second...
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Products: Photonics/Optics
Titan Tool Supply, Inc. (Buffalo, NY) has introduced a mobile and compact 2D optimal measuring device that provides accurate and precise measurements of workpieces in a matter of seconds. Manufactured in Germany by...
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Products: Sensors/Data Acquisition
The OS-Z range of mirror mounts from Optical Surfaces Ltd. (Surrey, UK) provides ultra-stable, stress-free mounting and rapid alignment of off-axis parabolic, spherical, and flat mirrors as well as wedge back and...
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Products: Manufacturing & Prototyping
PowerPhotonic (Dalgety Bay, UK) has spent many years developing a laser machining and polishing process to create ultra-high efficiency refractive optics, used in high power collimation and beam shaping applications. This...
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Briefs: Materials
Method for Exfoliation of Hexagonal Boron Nitride
NASA’s Langley Research Center has developed a method for exfoliating commercially available hexagonal Boron Nitride (hBN) into nanosheets a few atomic layers thick. Currently, hBN has limited use because it is insoluble with limited dispersibility, despite hBN having excellent thermal...
Briefs: Materials
NASA’s Langley Research Center has developed a method to consolidate carbon nanotube yarns and woven sheets and graphene sheets via the dehydration of sucrose. The resulting...
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Briefs: Materials
NASA’s Langley Research Center has developed a technology that uses commercially available additive print manufacturing to add various levels of structural hierarchy to thin-film...
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Briefs: Materials
Integrated Ceramic Matrix Composite-Carbon/Carbon Structures for Large Rocket Engine Nozzles and Nozzle Extensions
Low-cost access to space demands durable, cost-effective, efficient, and low-weight propulsion systems. Key components include boost and upper stage rocket engine nozzles and extensions. Nozzle material options include ablatives,...
Briefs: Mechanical & Fluid Systems
Aromatic Thermosetting coPolyester (ATSP) Composites for High-Temperature and Cryogenic Applications
Advanced composite materials processable by cost-effective manufacturing play an important role in developing lightweight structures for future space and planetary exploration missions. With the growing demand for improved performance in the...
Briefs: Materials
Ultralow-Temperature-Operable Solid Propellant Binder
A unique binder was developed that exhibits a glass transition temperature of –100 °C, which is more than 50 °C lower than that of traditional HTPB (hydroxyl-terminated polybutadiene) and CTPB (carboxyl-terminated polybutadiene) binders. This innovation would be a solid propellant that would...
Briefs: Materials
Carbon Nanotube-Assisted Microwave Healing of Thermally Re-Mendable Composites
A method creates thermally healable composites using carbon nanotubes. Carbon nanotube microwave heating provides a pathway to overcome issues associated with electrical resistive heating networks. Carbon nanotubes embedded within a thermally reversible polymer can be...
Briefs: Materials
Aluminoborosilicate Supplement for Thermal Protection of a Re-entrant Vehicle
The Toughened Uni-piece Fibrous Reinforced Oxidation-Resistant Com posite (TUFROC) allows for much more affordable and sustainable operations involving Space Launch Services and other systems that utilize Earth reentry vehicles. TUFROC has an exposed surface design and...
Briefs: Materials
Processing and Manufacture of Inorganic-Organic Hybrid Syntactic Structural Cryogenic Insulator
Reducing the cost and weight of launch structures is essential to meeting NASA goals for reliable access to space. Currently, separate systems are used for structure and pressure containment, cryogenic insulation, and high-temperature insulation. One way...
Articles: Manufacturing & Prototyping
The technologies NASA develops don’t just blast off into space. They also improve our lives here on Earth. Life-saving search-and-rescue tools, implantable medical devices, advances in commercial aircraft safety,...
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NASA Spinoff: Materials
NASA Technology The world is made out of bad concrete and rusty steel, and corrosion is the primary cause of deterioration of our infrastructure,” says Bob Walde, vice president of...
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Products: Aerospace
Tecplot, Bellevue, WA, announced Tecplot 360 EX 2016 Release 2 computational fluid dynamics (CFD) post-processing software with SZL technology. An updated FEA data loader supports data files from Abaqus 6.14, ANSYS 16.2,...
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Articles: Imaging
High-definition digital projectors based on Texas Instruments’ DLP® technology are widely known for being used in more than 90% of the world’s digital movie theaters. However, DLP chips...
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INSIDER: Aerospace
A college student who won a NASA design challenge recently had the tool he designed 3D-printed on the Additive Manufacturing Facility on the International Space Station. The Multipurpose...
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INSIDER: Manufacturing & Prototyping
The present-day chemical industry is based on oil. Many chemical products – from plastics through to detergents and solvents, to medication and crop protection products – have their origins...
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INSIDER: Medical
Researchers have found a way to make personalized medicine cheaper and easier through a tablet fabrication system that 3D prints a myriad of pills in just one tablet. While there are existing...
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INSIDER: Electronics & Computers
Researchers Keep Hydrogels Hydrated
Engineers at the Massachusetts Institute of Technology (MIT) have developed a way to prevent hydrogels from dehydrating. The water-based technique could lead to longer-lasting contact lenses, stretchy microfluidic devices, flexible bioelectronics, and even artificial skin.
INSIDER: Energy
3D-Printed Polymer Turns Methane to Methanol
By combining biology and 3D printing, Lawrence Livermore National Laboratory (LLNL) scientists have created a reactor that continuously produces methanol from methane at room temperature and pressure.

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