Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Blog: Sensors/Data Acquisition
Technology Business Briefs
Printable Biosensor for On-Site, Online Measurements -- Bioactive Hybrid Materials for Photonic Microsystems It allows samples to be analyzed on site within a few minutes by integrating biotechnology, information technology, electronics, physics, and chemistry to realize small and cost-effective bio-photonic microsystems....
Products: Materials
Patterned dichroic filters from Deposition Sciences, Inc. (Santa Rosa, CA) operate over a wide range of wavelengths, from near ultraviolet to infrared. Able to be applied in a variety of substrates in multiple shapes and...
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Application Briefs: Materials
TEMBO® Elastic Memory Composite Hinges (EMCH) Composite Technology Development (CTD) Lafayette, CO 303-664-0394 www.ctd-materials.com Elastic Memory Composite Hinges (EMCH) were developed by...
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Briefs: Materials
The Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC) is core technology in a software suite called ImMAC, developed at NASA's John Glenn Research...
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Briefs: Manufacturing & Prototyping
A tool makes a cut perpendicular to the cylindrical axis of a core hole at a predetermined depth to free the core at that depth. The tool does not damage the surrounding material from which the core was cut, and it operates...
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Blog: Medical
Clean Water Technology
University of Delaware researchers have developed an inexpensive, nonchlorine- based technology that can remove harmful microorganisms, including viruses, from drinking water. The patented technology incorporates highly reactive iron in the filtering process to deliver a chemical "knock-out punch" to a host of notorious...
Tech Needs: Materials
Connection of Two Rubber-Impregnated Cloth Surfaces
A way is sought to allow consumers to connect and disconnect two rubber-impregnated cloth surfaces in a consistent manner that is easy to assemble and disassemble. The cloth surfaces are in close proximity; the length of the connection will be about two meters. The connection must exhibit longterm...
Tech Needs: Materials
Technologies to Enhance Moisture, Vapor Transmission
A company is looking for environmentally inert methods to change the moisture management properties of conventional apparel textiles. The moisture management effect changes the way in which water vapor, moisture, and other liquids move through textiles, and can be activated via pH, temperature,...
Blog: Materials
TECHNOLOGIES OF THE WEEK
Three families of liquid-crystal polyester are available that can be used in the form of shaped articles, and can be prepared from the melt phase by extrusion, injection molding, compression molding, or other convenient means. View this technology here.
Briefs: Materials
Ceramic Paste for Patching High-Temperature Insulation
A ceramic paste that can be applied relatively easily, either by itself or in combination with one or more layer(s) of high temperature ceramic fabrics, such as silicon carbide or zirconia, has been invented as a means of patching cracks or holes in the reinforced carbon-carbon forward surfaces...
Briefs: Materials
Protective Skins for Aerogel Monoliths
A method of imparting relatively hard protective outer skins to aerogel monoliths has been developed. Even more than aerogel beads, aerogel monoliths are attractive as thermal-insulation materials, but the commercial utilization of aerogel monoliths in thermal-insulation panels has been inhibited by their...
Briefs: Materials
The term "HYCARB" denotes a hybrid composite of polyimide matrices reinforced with carbon and boron fibers. HYCARB and an improved process for fabricating dry HYCARB tapes have been...
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Briefs: Manufacturing & Prototyping
Self-advancing tool bits that are hybrids of drills and stepped taps make it possible to form threaded holes wider than about 1/2 in. (about 13 mm) without applying any more axial force than is necessary for...
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Application Briefs: Physical Sciences
The inherently interdisciplinary nature of developing instrumentation for life sciences requires a high level of collaboration between scientists and engineers across the fields...
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Briefs: Manufacturing & Prototyping
The purpose of this article is to present additional information about the flow-velocity sensors described briefly in the immediately preceding article. As noted therein, these sensors can be...
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Briefs: Materials
Composite elastic skins having tailorable mechanical properties have been invented for covering shape-changing ("morphable") structures. These skins are intended especially for use on...
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Briefs: Materials
A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium...
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Briefs: Manufacturing & Prototyping
Manufacturing Large Membrane Mirrors at Low Cost
Relatively inexpensive processes have been developed for manufacturing lightweight, wide-aperture mirrors that consist mainly of reflectively coated, edge-supported polyimide membranes. The polyimide and other materials in these mirrors can withstand the environment of outer space, and the mirrors...
Briefs: Manufacturing & Prototyping
A double-vacuum-bag process has been devised as a superior alternative to a single-vacuum-bag process used heretofore in making laminated fiber-reinforced resin-matrix...
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NASA Spinoff: Manufacturing & Prototyping
Originating Technology/NASA Contribution With retirement of the space shuttle imminent, and the commercial space industry burgeoning, NASA is searching for safe and innovative methods...
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Briefs: Materials
Some wholly aromatic ether-imides consisting of rod-shaped, relatively-low-mass molecules that can form liquid crystals have been investigated for potential utility as electron-donor-type...
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Briefs: Manufacturing & Prototyping
The pulse-flow microencapsulation system (PFMS) is an automated system that continuously produces a stream of liquid-filled microcapsules for delivery of therapeutic agents to target tissues. Prior...
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Briefs: Manufacturing & Prototyping
Automated Low-Gravitation Facility Would Make Optical Fibers
A report describes a proposed automated facility that would be operated in outer space to produce high-quality optical fibers from fluoride-based glasses, free of light-scattering crystallites that form during production in normal Earth gravitation. Before launch, glass preforms would be...
Briefs: Materials
Microscopic thermal-contact pads that include carpetlike arrays of carbon nanotubes have been invented for dissipating heat generated in integrated circuits and similarly sized single electronic...
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Briefs: Materials
Making Activated Carbon by Wet Pressurized Pyrolysis
A wet pressurized pyrolysis (wet carbonization) process has been invented as a means of producing activated carbon from a wide variety of inedible biomass consisting principally of plant wastes. The principal intended use of this activated carbon is room-temperature adsorption of pollutant gases...
Briefs: Materials
Composite Solid Electrolyte Containing Li+- Conducting Fibers
Improved composite solid polymer electrolytes (CSPEs) are being developed for use in lithium-ion power cells. The matrix components of these composites, like those of some prior CSPEs, are highmolecular- weight dielectric polymers [generally based on polyethylene oxide (PEO)]. The filler...
Briefs: Materials
Electrically Conductive Anodized Aluminum Surfaces
Anodized aluminum components can be treated to make them sufficiently electrically conductive to suppress discharges of static electricity. The treatment was conceived as a means of preventing static electric discharges on exterior satin-anodized aluminum (SAA) surfaces of spacecraft without...
Briefs: Manufacturing & Prototyping
Techniques for Connecting Superconducting Thin Films
Several improved techniques for connecting superconducting thin films on substrates have been developed. The techniques afford some versatility for tailoring the electronic and mechanical characteristics of junctions between superconductors in experimental electronic devices. The techniques are...
Briefs: Manufacturing & Prototyping
Versatile Friction Stir Welding/Friction Plug Welding System
A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following:

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