Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Materials
A foam suppressor removes soap and other foaming agents from a stream of wastewater that is being treated electrolytically. This wastewater is a combination of laundry, hygiene, and urine wastewater. It is desirable...
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Briefs: Materials
Two Methods for Purifying Carbon Tetrachloride
Two methods have been developed to purify large batches of technical-grade carbon tetrachloride. The relatively impure carbon tetrachloride that had been purchased for use in infrared analysis of dissolved hydrocarbons proved that it could be purified. One method is spinning-band distillation, which is...
Briefs: Manufacturing & Prototyping
Controlled-Orientation Short-Fiber Composite Bodies
A technique for depositing materials into position using a positive-displacement extruder to build up a body has been developed. This technique also includes a process to prepare composite materials through a solid free-body forming process containing directionally aligned short-fiber...
Briefs: Materials
Nitrogen-Beam Source for Deposition of III/V Nitrides
A nitrogen-beam source has been developed to significantly improve the synthesis of wide-band-gap nitrides.
Briefs: Manufacturing & Prototyping
The need for improved investment castings at Marshall Space Flight Center's Rapid Prototyping Lab has led to the development of a simple machine for centrifugal investment casting of shells. This...
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Briefs: Manufacturing & Prototyping
A simple change in the design of tools used in manufacturing laminated-composite-material sandwich panels reduces the floor area needed to store the tools. To give meaning to a description...
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Briefs: Energy
The alumina for making a suspension according to this concept must be in the form of a highly pure (preferably >99.99 percent) powder with a suitable particle-size distribution —...
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Briefs: Manufacturing & Prototyping
Processes for fabricating thin-film type-S thermocouples on metal and silicon nitride substrates (see figure) have been developed. (A type-S thermocouple comprises one leg made of platinum and the...
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Briefs: Materials
The figure schematically illustrates an apparatus and process in which a continuous tow of silicon carbide fibers is coated and infiltrated with a polymer/silicon slurry. A compact of such...
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Briefs: Manufacturing & Prototyping
An improved process has been devised for making closed channels (e.g., coolant channels) in a heat-exchanger liner or a similar metal object. The process involves the following steps:...
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Briefs: Materials
The figure illustrates one of several related pin-puller mechanisms that harness the recovery characteristics of a shape-memory alloy (SMA). Like some other SMA-actuated mechanisms...
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Briefs: Materials
Testing Corrosion Prevention in Reinforced Concrete
An accelerated-testing method has been developed for evaluating the effectiveness of various measures taken to prevent the corrosion of steel reinforcing bars ("rebars") cast into concrete. Such measures can include chemical admixtures incorporated into the concrete, coatings, penetrants,...
Briefs: Materials
A technique of gentle, highly selective gas-phase etching of silicon has been devised to enable the fabrication of microelectromechanical devices integrated with electronic circuits. For example,...
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Briefs: Materials
Thermal-insulation blankets developed for use aboard the space shuttle can be adapted to a racing car to protect the driver against excessive cockpit heating. [Also see an earlier article...
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Briefs: Electronics & Computers
Microbridges that constitute the superconducting-transition sensory elements of electron-diffusion-cooled hot-electron bolometers can now be fabricated in increased yield and quality....
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Briefs: Materials
Phospha-s-Triazines and Other Compounds for Use as Additives
A report describes research on selected compounds as additives to perfluoroalkyether (PFPAE) fluids that are used as synthetic lubricants for metal parts. Additives are needed to inhibit both thermo-oxidative degradation of, and corrosion of metals by, the PFPAE fluids in the presence of...
Briefs: Materials
Characterization of Woven-Carbon/Copper-Matrix Composites
Designing metal-matrix composites into actual components requires both experimental and analytical characterization of the behavior of these composites. This report describes mathematical modeling and experimental characterization of the elastoplastic behaviors of composite materials made...
Briefs: Manufacturing & Prototyping
Rapid Prototyping of Cast Metal/Fiber Composites
A rapid prototyping process enables the incorporation of continuous fiber reinforcement into a cast metal-matrix composite. In one older process, cast metal-matrix composites are made by introducing fibers or particles into molten or partially solidified metals, then casting the resulting slurries...
Briefs: Software
ICAN/PART - Integrated Particulate Composite Analyzer
The Integrated Particulate Composite Analyzer (ICAN/PART) computer program is a modified version of the Integrated Composite Analyzer (ICAN) program (LEW-15592/LEW-15832), which was developed to conduct analyses of the micromechanics of fiber-reinforced polymer-matrix composite materials....
Briefs: Automotive
Experiments have shown that nonreactive ion-beam sputtering can be used to deposit a transparent film of aluminum oxide on a polycarbonate, silicon, or fused-silica substrate....
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Briefs: Materials
PS300 is a self-lubricating solid coating material for use in sliding contacts at temperatures up to 800°C. PS300 is a composite of metal-bonded chromium oxide with barium...
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Briefs: Manufacturing & Prototyping
A friction stir weld (FSW) system for welding and weld repair can be used on the manufacturing floor, as well as in the laboratory environment. This FSW system can be used in a wide variety...
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