Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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INSIDER: Manufacturing & Prototyping
A new type of graphene aerogel will make for better energy storage, sensors, nanoelectronics, catalysis, and separations. Lawrence Livermore National Laboratory made graphene aerogel microlattices with...
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INSIDER: Motion Control
Tiny Origami Robot Folds Itself Up
MIT researchers have developed a printable origami-inspired robot that, when heated, folds itself up from a flat sheet of plastic. The robot weighs a third of a gram and measures about a centimeter from front to back.
INSIDER: Electronics & Computers
New Computer Operates on Water Droplets
A synchronous computer from Stanford University operates using the unique physics of moving water droplets. The work combines the manipulation of droplet fluid dynamics with a fundamental element of computer science – an operating clock.
INSIDER: Materials
Flexible optoelectronic devices that can be produced roll-to-roll – much like newspapers are printed – are a highly promising path to cheaper devices such as solar cells...
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INSIDER: Nanotechnology
New Etching Method Boosts Nanofiber Production
A new technique from MIT researchers boosts production of nanofibers fourfold, while cutting energy consumption by more than 90 percent. Potential nanofiber applications include solar cells, water filtration, and fuel cells.
INSIDER: Green Design & Manufacturing
Researchers Develop Biodegradable Computer Chip
In an effort to alleviate the environmental burden of electronic devices, a team of University of Wisconsin-Madison researchers has collaborated with the Madison-based U.S. Department of Agriculture Forest Products Laboratory (FPL) to develop a semiconductor chip made almost entirely of wood.
Products: Manufacturing & Prototyping
Festo (Hauppauge, NY) introduced PositioningDrives software for designing single-axis drive systems. Engineers input application requirements and the software details the information necessary to create a Festo component...
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Products: Manufacturing & Prototyping
Pittman Motors (Harleysville, PA) offers the PLG24, PLG42K, PLG42S, PLG52, and PLG63 planetary gearboxes available with Pittman brush and brushless DC motors. The PLG planetary gearboxes deliver high-torque loads and are...
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Products: Motion Control
The Multi Wheel Encoder from Elma Electronic (Fremont, CA) is a miniature rotary encoder that includes an illuminated 8+1 joystick, enabling control using one finger. The encoder features Hall effect sensed incremental encoder...
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Products: Manufacturing & Prototyping
HBM (Marlborough, MA) introduced the FIT7A digital load cell that enables machines to make up to 180 weighings per minute. The load cell features accuracy class C4 per OIML R60, and a maximum scale interval factor Y of up to...
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Products: Motion Control
Universal Robots (Odense, Denmark) introduced the UR3 tabletop robot that weighs 24.3 pounds and has a payload of 6.6 pounds, 360-degree rotation on all wrist joints, and infinite rotation on the end joint. The flexible,...
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Products: Motion Control
Novotechnik, U.S. (Southborough, MA) introduced the Vert-X 2400 compact angle sensors that convert rotational angle into a voltage output. The sensors are available in single and fully redundant versions; diameter of the housing...
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Products: Manufacturing & Prototyping
The VMX30UHSi, VMX42HSRTi, VMX84SWi, VMX60SWi, and VMX60Ui from Hurco (Indianapolis, IN) are 5-axis machines for traditional 3-axis parts with features on all five sides. The VMX42HSRTi has a swivel-head design with a direct...
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Products: Manufacturing & Prototyping
The EGP 25 electric small part gripper from SCHUNK (Morrisville, NC) weighs 110 g and has a stroke of 3 mm per finger. The gripping force can be adjusted on two stages, and maximum gripping force is 40 N. The gripper can handle...
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Products: Robotics, Automation & Control
The iQ-F Series compact controller from Mitsubishi Electric Automation (Vernon Hills, IL) is based on the FX Series and offers synchronized motion control, data logging, and security features. The controller provides embedded...
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Products: Motion Control
Bell-Everman (Goleta, CA) offers the SLS Light sealed linear stage that keeps contamination such as manufacturing debris, particulate, or liquid contaminants outside of the stage housing. The stage measures 80 × 120 mm, and has...
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Products: Motion Control
PISCO USA (Elmhurst, IL) offers a flow controller that features a built-in shock absorber function. It uses a 2-stage speed control to regulate exhaust speed and absorb shock in pneumatic cylinders. The units have three needles...
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Products: Robotics, Automation & Control
PCB Piezotronics (Depew, NY) introduced the Model 350B01 mechanically isolated, electrically filtered, nearfield or farfield pyroshock sensor capable of measuring up to 100,000 g. The sensor measures High-G shock and harsh...
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Products: Robotics, Automation & Control
Parker’s Electromechanical Automation Division (Rohnert Park, CA) offers the Intelligent Parker Amplifier (IPA), a 1.5-axis servo drive/controller based on the ACR control platform. Available in two power levels —...
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Products: Manufacturing & Prototyping
Hoffmann + Krippner (Woodstock, GA) introduced the DL30 series linear motion potentiometer (transducer) series that features low-profile dimensions of 30 × 30 mm and variable lengths. Various types of resistors (e.g. wire,...
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Products: Manufacturing & Prototyping
Accuride (Santa Fe Springs, CA) introduced the Model AL4190 Tilt Track System that provides access to drawers or trays installed at shoulder level and above. The system uses wheels and rollers to extend the drawer, and an aluminum...
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Products: Motion Control
Nook Industries (Cleveland, OH) offers Series 500™ programmable actuators designed for continuous duty and long service life. They incorporate a direct or toothed-belt drive for high mechanical efficiency. Ball screw-driven...
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Products: Robotics, Automation & Control
Unitronics (Quincy, MA) has introduced Samba, a palm-sized PLC with HMI and onboard I/Os for machine control that features a color 7" HMI panel. The 16-bit touchscreen enables data entry and display of variable data, including...
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Products: Manufacturing & Prototyping
Silicon Designs (Kirkland, WA) offers industrial-grade MEMS variable capacitive accelerometer chips and modules for zero- to medium-frequency instrumentation applications. Onboard voltage regulation and an internal reference...
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Briefs: Manufacturing & Prototyping
Aluminum Rocket Engine Injector Fabricated Using 3D Additive Manufacturing
Liquid rocket engine injectors can be extremely expensive to manufacture and hard to iterate to achieve high performance. Internal sealing points can also be the source of reliability issues. The technology disclosed here covers the application of a 3D additive manufacturing...
Briefs: Manufacturing & Prototyping
Making Flexible Ablators that are Flexible Char Formers
An approach was developed for making low-density, flexible ablators for a thermal protection system (TPS) from a flexible fibrous carbon substrate and a polymer resin. The material is foldable and stowable, and can be deployed in space without compromising performance. In addition, the...
Briefs: Manufacturing & Prototyping
Method for Providing Semiconductors Having Self-Aligned Ion Implant
This is a modification to technology for realizing durable and stable electrical functionality of high-temperature transistors. This modification is believed crucial to experimental implementation of SiC junction field effect transistors that electrically operated continuously at...
Briefs: Manufacturing & Prototyping
While precise and fast, the down side to cutting with microsecond (ms) fiber lasers has been that the parts require a number of post-processing operations after they are cut, which add...
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Briefs: Materials
Regenerable Trace-Contaminant Sorbent for the Primary Life Support System (PLSS)
The NASA objective of expanding the human experience into the far reaches of space requires the development of regenerable life support systems. This work addresses the development of a regenerable air-revitalization system for trace-contaminant (TC) removal for the...

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