Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

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Briefs: Materials
Carbon Nanotube Microarrays Grown on Nanoflake Substrates
This innovation consists of a new composition of matter where single-walled carbon nanotubes (SWNTs) are grown in aligned arrays from nanostructured flakes that are coated in Fe catalyst. This method of growth of aligned SWNTs, which can yield well over 400 percent SWNT mass per unit...
Briefs: Materials
High-Performance, Low-Temperature-Operating, Long-Lifetime Aerospace Lubricants
The synthesis and characterization of six new ionic liquids, with fluoroether moeties on the imidazolium ring, each with vapor pressures shown to be
Briefs: Materials
Enhanced Schapery Theory Software Development for Modeling Failure of Fiber-Reinforced Laminates
Progressive damage and failure analysis (PDFA) tools are needed to predict the nonlinear response of advanced fiber-reinforced composite structures. Predictive tools should incorporate the underlying physics of the damage and failure mechanisms observed...
Briefs: Materials
Conductive Carbon Nanotube Inks for Use with Desktop Inkjet Printing Technology
Inkjet printing is a common commercial process. In addition to the familiar use in printing documents from computers, it is also used in some industrial applications. For example, wire manufacturers are required by law to print the wire type, gauge, and safety...
Briefs: Materials
Muon tomography has been used to seek hidden chambers in Egyptian pyramids and image subsurface features in volcanoes. It seemed likely that it...
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News: Aerospace
Army Uses Carbon Nanotubes to Improve Helicopter Rotor Blade Performance
A new study by Army researchers looks at inserting carbon nanotubes into the structural design of helicopter rotor blades to improve performance. The U.S. Army Research, Development and Engineering Command's research laboratory hopes this approach could lead to the design and...
Briefs: Materials
Phase Change Material for Temperature Control of Imager or Sounder on GOES Type Satellites in GEO
An imager or sounder on satellites, such as the Geostationary Operational Environmental Satellite (GOES), in geostationary orbit (GEO) has a scan mirror and motor in the scan cavity. The GEO orbit is 24 hours long. During part of the orbit, direct...
Briefs: Materials
Preparation of a Bimetal Using Mechanical Alloying for Environmental or Industrial Use
Following the 1976 Toxic Substances Control Act ban on their manufacture, PCBs remain an environmental threat. PCBs are known to bio-accumulate and concentrate in fatty tissues. Further complications arise from the potential for contamination of commercial...
Briefs: Materials
Nano-Ceramic Coated Plastics
Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to...
News: Materials
Preventing Insect Remains from Adhering to Aircraft Wings
Researchers at NASA's Langley Research Center in Virginia are studying ways to prevent the remains of insect impacts from adhering to the wing of an aircraft in flight. The research is serious, and positive results could help NASA's aeronautical innovators achieve their goals for improving...
Briefs: Materials
Manufacturing of Nanocomposite Carbon Fibers and Composite Cylinders
Pitch-based nanocomposite carbon fibers were prepared with various percentages of carbon nanofibers (CNFs), and the fibers were used for manufacturing composite structures. Experimental results show that these nanocomposite carbon fibers exhibit improved structural and electrical...
Briefs: Materials
Multi-scale CNT-Based Reinforcing Polymer Matrix Composites for Lightweight Structures
Reinforcing critical areas in carbon polymer matrix composites (PMCs), also known as fiber reinforced composites (FRCs), is advantageous for structural durability. Since carbon nanotubes (CNTs) have extremely high tensile strength, they can be used as a...
Briefs: Energy
Pt-Ni and Pt-Co Catalyst Synthesis Route for Fuel Cell Applications
Oxygen reduction reactions (ORRs) at the cathode are the rate-limiting step in fuel cell performance. The ORR is 100 times slower than the corresponding hydrogen oxidation at the anode. Speeding up the reaction at the cathode will improve fuel cell efficiency.
Briefs: Materials
Aerogel-Based Multilayer Insulation With Micrometeoroid Protection
Ultra-low-density, highly hydrophobic, fiber-reinforced aerogel material integrated with MLI (aluminized Mylar reflectors and B4A Dacron separators) offers a highly effective insulation package by providing unsurpassed thermal performance and significant robustness, delivering...
Briefs: Materials
Ceramic Adhesive and Methods for On-Orbit Repair of Re-Entry Vehicles
This adhesive is capable of repairing damaged leading edge components of re-entry vehicles while in space, and is novel with regard to its ability to be applied in the vacuum of space, and in a microgravity environment. Once applied, the adhesive provides thermal and oxidation...
Briefs: Materials
Self-Healing Nanocomposites for Reusable Composite Cryotanks
Composite cryotanks, or composite overwrapped pressure vessels (COPVs), offer advantages over currently used aluminum- lithium cryotanks, particularly with respect to weight savings. Future NASA missions are expected to use COPVs in spaceflight propellant tanks to store fuels, oxidizers,...
News: Materials
Engineers Create Material for High-Performance 'Supercapacitor'
Taking a significant step toward improving the power delivery of systems ranging from urban electrical grids to regenerative braking in hybrid vehicles, researchers at the UCLA Henry Samueli School of Engineering and Applied Science have synthesized a material that shows high...
INSIDER: Electronics & Computers
The same material that formed the first primitive transistors more than 60 years ago can be modified in a new way to advance future electronics, according to a new study. Chemists at...
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News: Physical Sciences
Nano Sensor Measures Vibration in the Quantum World
Carbon nanotubes and magnetic molecules are considered building blocks of future nanoelectronic systems. Researchers of Karlsruhe Institute of Technology and French colleagues have combined both components on the atomic level and to build a quantum mechanical system with novel properties.
Briefs: Materials
A Nanostructured Composites Thermal Switch Controls Internal and External Short Circuit in Lithium Ion Batteries
A document discusses a thin layer of composite material, made from nano scale particles of nickel and Teflon, placed within a battery cell as a layer within the anode and/or the cathode. There it conducts electrons at room temperature,...
Briefs: Materials
Controlled, Site-Specific Functionalization of Carbon Nanotubes With Diazonium Salts
This work uses existing technologies to prepare a crossbar architecture of nanotubes, wherein one nanotube is fixed to a substrate, and a second nanotube is suspended a finite distance above. Both nanotubes can be individually addressed electrically. Application of...
Briefs: Materials
Sprayable Aerogel Bead Compositions With High Shear Flow Resistance and High Thermal Insulation Value
A sprayable aerogel insulation has been developed that has good mechanical integrity and lower thermal conductivity than incumbent polyurethane spray-on foam insulation, at similar or lower areal densities, to prevent insulation cracking and...
Briefs: Materials
Polymer-Reinforced, Non-Brittle, Lightweight Cryogenic Insulation
The primary application for cryogenic insulating foams will be fuel tank applications for fueling systems. It is crucial for this insulation to be incorporated into systems that survive vacuum and terrestrial environments. It is hypothesized that by forming an open-cell...
Briefs: Materials
Composite Aerogel Multifoil Protective Shielding
New technologies are needed to survive the temperatures, radiation, and hypervelocity particles that exploration spacecraft encounter. Multilayer insulations (MLIs) have been used on many spacecraft as thermal insulation. Other materials and composites have been used as micrometeorite shielding or...
Briefs: Materials
Li-Ion Electrolytes With Improved Safety and Tolerance to High-Voltage Systems
Given that lithium-ion (Li-ion) technology is the most viable rechargeable energy storage device for near-term applications, effort has been devoted to improving the safety characteristics of this system. Therefore, extensive effort has been devoted to developing...
Briefs: Materials
Regenerable Sorbent for CO2 Removal
A durable, high-capacity regenerable sorbent can remove CO2 from the breathing loop under a Martian atmosphere. The system design allows nearambient temperature operation, needs only a small temperature swing, and sorbent regeneration takes place at or above 8 torr, eliminating the potential for Martian...
Briefs: Materials
Improved Wide Operating Temperature Range of Li-Ion Cells
Future NASA missions aimed at exploring the Moon, Mars, and the outer planets require rechargeable batteries that can operate over a wide temperature range (–60 to +60 ºC) to satisfy the requirements of various applications including landers, rovers, penetrators, CEV, CLV, etc. This work...
Briefs: Materials
Soft-Bake Purification of SWCNTs Produced by Pulsed Laser Vaporization
The “soft-bake” method is a simple and reliable initial purification step first proposed by researchers at Rice University for single-walled carbon nanotubes (SWCNT) produced by high-pressure carbon mon - oxide disproportionation (HiPco). Softbaking consists of annealing...
Briefs: Materials
Non-Toxic, Non-Flammable, –80 ºC Phase Change Materials
The objective of this effort was to develop a non-toxic, non-flammable, –80 °C phase change material (PCM) to be used in NASA’s ICEPAC capsules for biological sample preservation in flight to and from Earth orbit. A temperature of about –68 °C or lower is a critical temperature for...

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