Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

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Briefs: Transportation
Lasers play roles in many manufacturing processes, from welding car parts to crafting engine components with 3D printers. To control these tasks, manufacturers must ensure that their lasers fire at the...
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Briefs: Materials
Composite Material Cools Itself Down Under Extreme Temperatures
A material, inspired by nature, can regulate its own temperature and could be used to treat burns and help space capsules withstand atmospheric forces. The research used a network of multiple microchannels with active flowing fluids (fluidics) as a method and proof-of-concept to...
Briefs: Manufacturing & Prototyping
Pulsed laser vaporization (PLV) production of single-wall carbon nanotubes (SWNTs) on traditional Co/Ni catalyst was explored with respect...
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Briefs: Energy
Internal Short Circuit Testing Device to Improve Battery Designs
Batteries, such as lithium-ion, sold for consumer use in portable electronic devices and other applications such as electrical cars, occasionally fail in the field over time. These cells have typically passed a wide variety of safety tests such as those required by governmental...
Briefs: Materials
New Material Composition Withstands Extreme Impact and Temperature
A super-strong alloy of copper and tantalum was created that can withstand extreme impact and temperature, providing high strength and good electrical conductivity. The alloy is a model system with structure that can be passed on to other alternative material systems. Materials...
Briefs: Medical
A controllable material was developed that can transform into complex, pre-programmed shapes via light and temperature stimuli, allowing it to morph into a different shape before fully...
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Briefs: Mechanical & Fluid Systems
For many highly stressed engineering applications like bearings and gears, contaminated steel parts can lead to devastating outcomes such as an emergency shutdown or the end of a mission. Ensuring that these critical...
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Briefs: Aerospace
In traditional hardwired avionics systems, sensor integration requires installation of literally tons of physical cable that significantly increases vehicle weight and the time...
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Briefs: Medical
Infrared motion detectors can cover only a limited amount of space, a person has to be within the detector's line of sight to be detected, and lights can go off when a person remains still...
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Briefs: Mechanical & Fluid Systems
NASA's Glenn Research Center developed a novel means of articulating the outboard portion of an aircraft wing to create the optimal geometry for given flight conditions. The Spanwise Adaptive Wing (SAW) concept employs a...
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Briefs: Energy
Egyptian blue, derived from calcium copper silicate, was routinely used on ancient depictions of gods and royalty. Previous studies have shown that when Egyptian blue absorbs visible light, it then...
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Briefs: Manufacturing & Prototyping
Soft, 3D-printed structures have been created whose movements can be controlled with a wave of a magnet, much like marionettes without the strings. The structures that can be magnetically manipulated...
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Briefs: Mechanical & Fluid Systems
Automated Fiber Placement (AFP) machines can be susceptible to tow-tape defects such as gaps and overlaps. These can reduce strength between 7% and 32%....
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Briefs: Manufacturing & Prototyping
Painting of surfaces having numerous facets and/or curved surfaces is a time-consuming process that requires the application of several coats (layers) of paint. Such surfaces are often found on...
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Briefs: Nanotechnology
3D printing allows for the efficient manufacture of complex geometries. A very promising method is direct laser writing in which a computer-controlled focused laser beam acts as a pen and produces the desired...
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INSIDER: Electronics & Computers
Imagine a world where cell phones and laptops can be charged in a matter of minutes instead of hours, rolled up and stored in your pocket, or dropped without sustaining any damage. It is possible, but the...
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INSIDER: Electronics & Computers
Fuel cells generate electricity directly from hydrogen and oxygen and produce only water vapor as emissions. But most fuel cells are too expensive, inefficient,...
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Application Briefs: Motion Control
Materials testing and characterization is often a lengthy process. It can take more than a year and billions of testing cycles for a manufacturer to characterize the properties of a new...
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Application Briefs: Electronics & Computers
There are few industries where the demands for material testing and quality assurance are more challenging than in the aerospace industry. Ensuring the safety of all...
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Articles: Robotics, Automation & Control
As Industry 4.0 initiatives bring more and more industrial axes of motion into the realm of automation, the need for cost-effective control across them grows as well. Advances in robotics,...
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Q&A: Materials
Professor Shahsavari and graduate student Sung Hoon have demonstrated a process for producing a cement that is stronger, lighter, and more durable than the traditional...
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Briefs: Aerospace
Shape Memory Alloy Rock Splitters (SMARS)
Glenn's revolutionary Shape Memory Alloy Rock Splitters (SMARS) device is fabricated from nickel-titanium-halfnium (NiTiHf), nickel-titanium-zirconium compositions, or a combination. These compositions contain a secondary, nanometer-sized precipitate phase that is produced through processes of compositional...
Briefs: Electronics & Computers
Many of today's silicon-based electronic components contain 2D materials such as graphene. Incorporating 2D materials like graphene — which is composed of a single-atom-thick layer of carbon atoms —...
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Briefs: Manufacturing & Prototyping
Typical direct-injection engines, such as diesel engines, can produce soot due to fuel-rich combustion conditions. Filters and catalytic converters are currently used to reduce soot and harmful...
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Briefs: Mechanical & Fluid Systems
Engineers and software developers are seeking to create technology that lets users touch, grasp, and manipulate virtual objects while feeling like they are actually touching something in the...
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Articles: Materials
This column presents technologies that have applications in commercial areas, possibly creating the products of tomorrow. To learn more about each technology, see the contact information provided for that innovation.
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Briefs: Sensors/Data Acquisition
A process has been developed that enables the production of a 2-mm flat camera. The lens is partitioned into 135 tiny facets, similar to the eyes of an insect. The facetVISION camera is suitable...
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Briefs: Communications
Printable metal tags have been developed that could be attached to everyday objects to turn them into “smart” Internet of Things (IoT) devices. The tags are made from patterns...
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Briefs: Sensors/Data Acquisition
The first laser based on the wave physics phenomenon called bound states in the continuum (BIC) has been developed. The technology could revolutionize the development of surface lasers,...
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