3 D Printing & Additive Manufacturing

3D Printing Flexible Devices Sans Mechanical Joints

Manufacturing elastomers that can be shaped into complex 3D structures that go from rigid to rubbery has been unfeasible until now.

Enhancing Generative Design with Topology Optimization

Both generative design and topology optimization can be leveraged with the COMSOL® software, which also provides features for customizing automated designs so that they are suitable for specific manufacturing methods.

Product of the Month

See the product of the month: e-con Systems' new IP67-rated high dynamic range (HDR), Power over Ethernet (PoE) camera — RouteCAM_CU22 — a powerful addition to its high-performance Ethernet camera series for tough outdoor conditions.

Making Hydrogels More Injectable

To aid the development of gel-like materials, MIT and Harvard University researchers have created a set of computational models to predict the material’s structure and mechanical properties, as well as functional performance outcomes.

A Bioinspired Multimaterial Soft Robotic Hand

A research paper by scientists at the University of Coimbra proposed a soft robotic hand comprising soft actuator cores and an exoskeleton, featuring a multimaterial design aided by finite element analysis to define the hand geometry and promote finger’s bendability.

New on the Market

See what's new on the market, including igus' iglide i230 3D printing material for selective laser sintering (SLS); Evident Corporation's advancements in operability and versatility; high-tech stainless steel measuring tape; PI Americas' series of air bearing-based optical delay line stages; and Emerson's DeltaV™ Edge Environment integrated software.

The First High-Resolution, 3D-Printed Brain

An international team has developed a "brain phantom," which was produced using a high-resolution 3D printing process.

Leveraging 3D Printing and Decentralized Production in the Face of Red Sea Conflicts

The Red Sea, historically renowned as a vital sea route connecting the East and the West, finds itself at the center of a complex crisis triggered by escalating geopolitical tensions.

New on the Market

See what's new on the market, including: new TEMPUS™ technology from Renishaw, SPIROL's Series CL6000 Compression Limiters, binder-USA's protective caps, a breakthrough lithium coin cell holder from Keystone Electronics, and more.

Snail-Inspired Robot Could Scoop Ocean Microplastics

Inspired by a small and slow snail, scientists have developed a robot prototype that may one day scoop up microplastics from the surfaces of oceans, seas, and lakes.

Regolith-Polymer 3D Printing

Recognizing the need for in-situ resource utilization (ISRU) to support long-duration human missions to the Moon and Mars, NASA’s Kennedy Space Center and Sidus Space have developed a novel three-dimensional print head apparatus using regolith-polymer mixtures as a building material.

4D Printing of Smart Materials with Electromechanical Properties

Researchers at Universidad Carlos III de Madrid (UC3M) have created software and hardware for a 4D printer with applications in the biomedical field.

An Affordable, Sustainable Solution for Flat-Panel Displays and Wearable Tech

A research team led by Lawrence Berkeley National Laboratory (Berkeley Lab) has developed “supramolecular ink,” a new technology for use in OLED (organic light-emitting diode) displays or other electronic devices.

Products of Tomorrow

See the products of tomorrow, including: a new metamaterial that takes advantage of the non-reciprocal magnetoelectric (NME) effect; fully 3D-printed, three-dimensional solenoids; and a freeze-resistant hydration system.

3D Ice Printing Artificial Blood Vessels

New research shows the possibility of using 3D ice printing to help create structures that resemble blood vessels in the body. 3D ice printing generally involves adding a stream of water to a very cold surface.

Rapidly Printing with Liquid Metal

MIT researchers say their technique, liquid metal printing (LMP), is at least 10 times faster than a comparable metal additive manufacturing process. It involves depositing molten aluminum along a predefined path into a bed of tiny glass beads.

Additive Manufacturing Model-Based Process Metrics

Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.

Wearable Health Sensor for Monitoring Muscle Atrophy

Researchers at The Ohio State University have fabricated the first wearable sensor designed to detect and monitor muscle atrophy. This new study published in the journal IEEE Transactions on Biomedical Engineering suggests that an electromagnetic sensor made out of conductive “e-threads” could be used as an alternative to frequent monitoring using MRI.

A Soft Robotic Hand Uses AI to Improve Hand Dexterity

A first-of-its-kind robotic glove is lending a “hand” and providing hope to piano players who have suffered a disabling stroke. Developed by researchers from Florida Atlantic University’s College of Engineering and Computer Science, the soft robotic hand exoskeleton uses artificial intelligence to improve hand dexterity.

New on the Market

See what's new on the market, including a new feature for RJG's CoPilot process control system, Renishaw's expanded RenAM 500, AIRMAR's three medium ultra-wide transducers, Coilcraft's molded power inductors, VP810 vapor phase soldering systems from ASSCON, and more.

Using Kirigami to make Ultrastrong, Lightweight Structures

Using kirigami, the ancient Japanese art of folding and cutting paper, MIT researchers have now manufactured a type of high-performance architected material known as a plate lattice, on a much larger scale than scientists have previously been able to achieve by additive fabrication.

Exploring 3D Printing in a Weightless Environment

Recent experiments by a team from the West Virginia University focused on how a weightless microgravity environment affects 3D printing using titania foam, a material with potential applications ranging from UV blocking to water purification. ACS Applied Materials and Interfaces published their findings.

Using Lasers to ‘Heat and Beat’ 3D-Printed Steel to Help Reduce Costs

A new method for metal 3D printing aims to make more efficient use of resources by allowing structural modifications to be “programmed” into metal alloys during 3D printing, fine-tuning their properties without the “heating and beating” process that’s been in use for thousands of years.

3D Printing Hair Follicles in Lab-Grown Skin

This marks the first time researchers have used the technology to generate hair follicles, which play an important role in skin healing and function.

Robotic Additive Manufacturing of Large Steam Turbine Blades

Michael Kirka and a team of researchers at the Department of Energy’s Oak Ridge National Laboratory are the first to 3D print large rotating steam turbine blades. They achieved it with robot-controlled wire arc additive manufacturing.