Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

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Briefs: Materials
NASA-developed polyimide aerogels are 500 times stronger than conventional silica aerogels. The innovative aerogels represent a revolutionary advance over fragile silica aerogels...
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Briefs: Materials
Catalytic Oxidation of Organic Contaminants at Reduced Pressure
The current technology for catalytic oxidation of aqueous organic contaminants at elevated temperature and pressure works well at operating conditions of 265 °F and 70 psia with effluent TOCs (total organic carbon) of less than 0.5 ppm. However, it does not perform well at the reduced...
Briefs: Materials
Approach for Achieving Flame Retardancy While Retaining Physical Properties in a Compatible Polymer Matrix
NASA’s Kennedy Space Center (KSC) seeks to license its Advanced Fire Retardant Materials to industry. KSC’s scientists have developed processes and know-how to impart fire retardancy to common polymers such as nylons, polyesters, and...
Briefs: Materials
NASA’s Langley Research Center has developed a new technique to enable the preparation of metal/composite hybrid laminates, also known as fiber metal laminates (FML), by...
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News: Lighting
The arrival of a thin, lightweight computer that even rolls up like a piece of paper will not be in the far distant future. Flexible organic light-emitting diodes (OLEDs), built upon a plastic...
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News: Lighting
By inserting platinum atoms into an organic semiconductor, University of Utah physicists were able to "tune" the plastic-like polymer to emit light of different colors – a step toward more...
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INSIDER: Manufacturing & Prototyping
A small, squishy vehicle equipped with soft wheels was developed at Rutgers University to roll over rough terrain and run underwater. The vehicle features a soft motor that...
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INSIDER: Energy
Sturdy, lightweight carbon foam has many structural and insulating applications in aerospace engineering, energy storage, and temperature maintenance. Researchers have developed a strong, lightweight, environmentally...
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INSIDER: Energy
Researchers Develop Self-Healing, Shape-Changing Smart Material
Washington State University researchers have created a multi-functional smart material that changes shape when subjected to heat or light; the material then assembles and disassembles itself.
Briefs: Materials
Method for Exfoliation of Hexagonal Boron Nitride
NASA’s Langley Research Center has developed a method for exfoliating commercially available hexagonal Boron Nitride (hBN) into nanosheets a few atomic layers thick. Currently, hBN has limited use because it is insoluble with limited dispersibility, despite hBN having excellent thermal...
Briefs: Materials
NASA’s Langley Research Center has developed a method to consolidate carbon nanotube yarns and woven sheets and graphene sheets via the dehydration of sucrose. The resulting...
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Briefs: Materials
NASA’s Langley Research Center has developed a technology that uses commercially available additive print manufacturing to add various levels of structural hierarchy to thin-film...
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Briefs: Materials
Integrated Ceramic Matrix Composite-Carbon/Carbon Structures for Large Rocket Engine Nozzles and Nozzle Extensions
Low-cost access to space demands durable, cost-effective, efficient, and low-weight propulsion systems. Key components include boost and upper stage rocket engine nozzles and extensions. Nozzle material options include ablatives,...
Briefs: Mechanical & Fluid Systems
Aromatic Thermosetting coPolyester (ATSP) Composites for High-Temperature and Cryogenic Applications
Advanced composite materials processable by cost-effective manufacturing play an important role in developing lightweight structures for future space and planetary exploration missions. With the growing demand for improved performance in the...
Briefs: Materials
Ultralow-Temperature-Operable Solid Propellant Binder
A unique binder was developed that exhibits a glass transition temperature of –100 °C, which is more than 50 °C lower than that of traditional HTPB (hydroxyl-terminated polybutadiene) and CTPB (carboxyl-terminated polybutadiene) binders. This innovation would be a solid propellant that would...
Briefs: Materials
Carbon Nanotube-Assisted Microwave Healing of Thermally Re-Mendable Composites
A method creates thermally healable composites using carbon nanotubes. Carbon nanotube microwave heating provides a pathway to overcome issues associated with electrical resistive heating networks. Carbon nanotubes embedded within a thermally reversible polymer can be...
Briefs: Materials
Aluminoborosilicate Supplement for Thermal Protection of a Re-entrant Vehicle
The Toughened Uni-piece Fibrous Reinforced Oxidation-Resistant Com posite (TUFROC) allows for much more affordable and sustainable operations involving Space Launch Services and other systems that utilize Earth reentry vehicles. TUFROC has an exposed surface design and...
Briefs: Materials
Processing and Manufacture of Inorganic-Organic Hybrid Syntactic Structural Cryogenic Insulator
Reducing the cost and weight of launch structures is essential to meeting NASA goals for reliable access to space. Currently, separate systems are used for structure and pressure containment, cryogenic insulation, and high-temperature insulation. One way...
NASA Spinoff: Materials
NASA Technology The world is made out of bad concrete and rusty steel, and corrosion is the primary cause of deterioration of our infrastructure,” says Bob Walde, vice president of...
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INSIDER: Materials
The present-day chemical industry is based on oil. Many chemical products – from plastics through to detergents and solvents, to medication and crop protection products – have their origins...
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INSIDER: Medical
Researchers Keep Hydrogels Hydrated
Engineers at the Massachusetts Institute of Technology (MIT) have developed a way to prevent hydrogels from dehydrating. The water-based technique could lead to longer-lasting contact lenses, stretchy microfluidic devices, flexible bioelectronics, and even artificial skin.
INSIDER: Materials
3D-Printed Polymer Turns Methane to Methanol
By combining biology and 3D printing, Lawrence Livermore National Laboratory (LLNL) scientists have created a reactor that continuously produces methanol from methane at room temperature and pressure.
INSIDER: Imaging
A breakthrough by an Australian collaboration of researchers could make infrared technology easy-to-use and cheap, potentially saving millions of dollars in defense and other areas using sensing...
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INSIDER: Software
'On the Fly' 3D Printer Adjusts to Design Changes
In conventional 3D printing, a nozzle scans across a stage: depositing drops of plastic, rising slightly after each pass, and building an object in a series of layers. A new "on-the-fly" prototyping system from Cornell University allows the designer to make refinements while printing is in...
Briefs: Materials
Control of Carbon Nanotube Density and Tower Height in an Array
Use of arrays of carbon nanotubes (CNTs) as an intermediary for transport of electrical particles (e.g., electrons) and/or transport of thermal energy from one body to another has grown. For example, a CNT array may be used for dissipation of thermal energy or accumulated electrical...
Briefs: Materials
In order to understand whether the ablation laser would cause chemical reactions within the trapped organic molecules during resonant laser ablation of water ice containing organic molecules, a...
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Articles: Manned Systems
The Contamination and Coatings Engineering Branch at NASA’s Goddard Space Flight Center in Greenbelt, MD, provides system-level support in contamination engineering and thermal...
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Briefs: Materials
NASA has developed a unique and robust multifunctional material called 3-Dimensional Multifunctional Ablative (3DMAT) Thermal Protection System (TPS) that meets both the structural and...
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Briefs: Materials
Hierarchical Support for Nanocatalysts
This work focused on enhancing catalyst activity and durability by developing a method to control size, dispersion, and exposure. Existing nanocatalysts are typically fabricated in bulk or powder form. There are monolithic catalysts, but they rely on meso-porous materials as supports. Bulk nanocatalysts suffer...

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