Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

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Briefs: Materials
Self-Cleaning Coatings and Materials for Decontaminating Field-Deployable Land and Water-Based Optical Systems
This technology exploits the organic decomposition capability and hydrophilic properties of the photocatalytic material titanium dioxide (TiO2), a non-toxic and non-hazardous substance, to address contamination and biofouling issues in...
Briefs: Materials
Li Anode Technology for Improved Performance
A novel, low-cost approach to stabilization of Li metal anodes for high-performance rechargeable batteries was developed. Electrolyte additives are selected and used in Li cell electrolyte systems, promoting formation of a protective coating on Li metal anodes for improved cycle and safety performance.
Briefs: Materials
Optical Coating Performance for Heat Reflectors of the JWST-ISIM Electronic Component
A document discusses a thermal radiator design consisting of lightweight composite materials and low-emittance metal coatings for use on the James Webb Space Telescope (JWST) structure. The structure will have a Thermal Subsystem unit to provide passive cooling to...
Briefs: Materials
Measuring Moisture Levels in Graphite Epoxy Composite Sandwich Structures
Graphite epoxy composite (GEC) materials are used in the construction of rocket fairings, nose cones, interstage adapters, and heat shields due to their high strength and light weight. However, they absorb moisture depending on the environmental conditions they are exposed to...
Briefs: Materials
Optimized Li-Ion Electrolytes Containing Triphenyl Phosphate as a Flame-Retardant Additive
A number of future NASA missions involving the exploration of the Moon and Mars will be “human-rated” and thus require high-specific-energy rechargeable batteries that possess enhanced safety characteristics. Given that Li-ion technology is the most...
Briefs: Materials
Real-Time Deposition Monitor for Ultrathin Conductive Films
A device has been developed that can be used for the real-time monitoring of ultrathin (2 Å or more) conductive films. The device responds in less than two microseconds, and can be used to monitor film depositions up to about 60 Å thick. Actual thickness monitoring capability will vary...
Briefs: Materials
Marshall Convergent Spray Formulation Improvement for High Temperatures
The Marshall Convergent Coating-1 (MCC-1) formulation was produced in the 1990s, and uses a standard bisphenol A epoxy resin system with a triamine accelerator. With the increasing heat rates forecast for the next generation of vehicles, higher-temperature sprayable coatings...
Techs for License: Physical Sciences
Soft-Feel Grain Surface Treatment for Hard Plastic Mimics Sensation on Fingertips
This technology gives hard-surface plastics a soft and moist feel by imposing a “grain” or texturing onto the surface. It has application in automotive interiors, household utensils, electronics, mobile phones, and other locations where a hard plastic surface...
Techs for License: Physical Sciences
Development of Organic Materials that Melt by Light Irradiation
AIST has developed organic materials that melt from solid to liquid with only the irradiation of light, without heating, and can be restored to their original solid state. Unlike irreversible photosensitive resins, which cannot be restored to their original state after their state has...
Briefs: Manufacturing & Prototyping
Although the concept of nanotechnology (controlling matter on an atomic scale) dates back to 1959, it is only now becoming more commercially realized. It has the potential to challenge...
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Briefs: Materials
Commercialization of LARC™-SI Polyimide Technology
LARC™-SI, Langley Research Center-Soluble Imide, was developed in 1992, with the first patent issuing in 1997, and then subsequent patents issued in 1998 and 2000. Currently, this polymer has been successfully licensed by NASA, and has generated revenues, at the time of this reporting, in...
Briefs: Materials
Novel Low-Density Ablators Containing Hyperbranched Poly(azomethine)s
An ablative composite is low-density (0.25 to 0.40 g/cm3), easy to fabricate, and superior to the current state-of-the-art ablator (phenolic impregnated carbon ablator, PICA) in terms of decomposition temperature, char yield, and mechanical strength. Initial ablative testing with...
Briefs: Materials
Carbon Nanotubes on Titanium Substrates for Stray Light Suppression
A method has been developed for growing carbon nanotubes on a titanium substrate, which makes the nanotubes ten times blacker than the current state-of-the-art paints in the visible to near infrared. This will allow for significant improvement of stray light performance in...
Briefs: Materials
Fire-Retardant Polymeric Additives
Polyhydroxyamide (PHA) and polymethoxyamide (PMeOA) are fire-retardant (FR) thermoplastic polymers and have been found to be useful as an additive for imparting fire retardant properties to other compatible, thermoplastic polymers (including some elastomers). Examples of compatible flammable polymers include...
Briefs: Materials
A lift-gas cracker (LGC) is an apparatus that generates a low-molecular-weight gas (mostly hydrogen with smaller amounts of carbon monoxide and/or carbon dioxide) at low gauge pressure by methanol...
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Briefs: Materials
Ionic Liquids to Replace Hydrazine
A method for developing safe, easy-to-handle propellants has been developed based upon ionic liquids (ILs) or their eutectic mixtures. An IL is a binary combination of a typically organic cation and anion, which generally produces an ionic salt with a melting point below 100 °C. Many ILs have melting points near,...
Briefs: Materials
Variable Emittance Electrochromics Using Ionic Electrolytes and Low Solar Absorptance Coatings
One of the last remaining technical hurdles with variable emittance devices or skins based on conducting polymer electrochromics is the high solar absorptance of their top surfaces. This high solar absorptance causes overheating of the skin when facing...
Briefs: Materials
A Model of Reduced Kinetics for Alkane Oxidation Using Constituents and Species for N-Heptane
The reduction of elementary or skeletal oxidation kinetics to a subgroup of tractable reactions for inclusion in turbulent combustion codes has been the subject of numerous studies. The skeletal mechanism is obtained from the elementary mechanism by...
Briefs: Materials
Thermally Conductive Tape Based on Carbon Nanotube Arrays
To increase contact conductance between two mating surfaces, a conductive “tape” has been developed by growing dense arrays of carbon nanotubes (CNTs, graphite layers folded into cylinders) on both sides of a thermally conductive metallic foil. When the two mating surfaces are brought...
Briefs: Materials
Lightweight, Ultra-High-Temperature, CMC-Lined Carbon/Carbon Structures
lished engineering material used extensively in aerospace. The beneficial properties of C/C include high strength, low density, and toughness. Its shortcoming is its limited usability at temperatures higher than the oxidation temperature of carbon — approximately 400 °C....
Briefs: Materials
Two Catalysts for Selective Oxidation of Contaminant Gases
Two catalysts for the selective oxidation of trace amounts of contaminant gases in air have been developed for use aboard the International Space Station. These catalysts might also be useful for reducing concentrations of fumes in terrestrial industrial facilities — especially facilities...
Briefs: Materials
Nanoscale Metal Oxide Semiconductors for Gas Sensing
A report describes the fabrication and testing of nanoscale metal oxide semiconductors (MOSs) for gas and chemical sensing. This document examines the relationship between processing approaches and resulting sensor behavior. This is a core question related to a range of applications of...
Briefs: Materials
A plasma-enhanced chemical vapor deposition (PECVD) growth technique has been developed where the choice of starting substrate was found to...
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Briefs: Materials
Nanoparticle/Polymer Nanocomposite Bond Coat or Coating
This innovation addresses the problem of coatings (meant to reduce gas permeation) applied to polymer matrix composites spalling off in service due to incompatibility with the polymer matrix. A bond coat/coating has been created that uses chemically functionalized nanoparticles (either clay or...
Briefs: Photonics/Optics
Extracting Zero-Gravity Surface Figure of a Mirror
The technical innovation involves refinement of the classic optical technique of averaging surface measurements made in different orientations with respect to gravity, so the effects of gravity cancel in the averaged image. Particularly for large, thin mirrors subject to substantial deformation,...
Blog: Physical Sciences
Biologically Inspired = Highly Desired?
Mother Nature is a great innovator. In fact, one might argue that some of today's most efficient technologies were not engineered, but rather, exist in nature as the byproducts of a little process called evolution. As such, it comes as no surprise that scientists sometimes look to nature as a source of...
Briefs: Manufacturing & Prototyping
The idea of designing a microfluidic channel to slope upward along the direction of flow of the liquid in the channel has been conceived to help prevent trapping of gas bubbles in...
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Briefs: Materials
The development of more efficient thermoelectric couple technology capable of operating with high-grade heat sources up to 1,275 K is key to improving the...
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Briefs: Materials
Modeling of Alkane Oxidation Using Constituents and Species
It is currently not possible to perform simulations of turbulent reactive flows due in particular to complex chemistry, which may contain thousands of reactions and hundreds of species. This complex chemistry results in additional differential equations, making the numerical solution of...

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