Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

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Briefs: Photonics/Optics
Extracting Zero-Gravity Surface Figure of a Mirror
The technical innovation involves refinement of the classic optical technique of averaging surface measurements made in different orientations with respect to gravity, so the effects of gravity cancel in the averaged image. Particularly for large, thin mirrors subject to substantial deformation,...
Blog: Materials
Biologically Inspired = Highly Desired?
Mother Nature is a great innovator. In fact, one might argue that some of today's most efficient technologies were not engineered, but rather, exist in nature as the byproducts of a little process called evolution. As such, it comes as no surprise that scientists sometimes look to nature as a source of...
Briefs: Power
The idea of designing a microfluidic channel to slope upward along the direction of flow of the liquid in the channel has been conceived to help prevent trapping of gas bubbles in...
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Briefs: Materials
The development of more efficient thermoelectric couple technology capable of operating with high-grade heat sources up to 1,275 K is key to improving the...
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Briefs: Materials
Modeling of Alkane Oxidation Using Constituents and Species
It is currently not possible to perform simulations of turbulent reactive flows due in particular to complex chemistry, which may contain thousands of reactions and hundreds of species. This complex chemistry results in additional differential equations, making the numerical solution of...
Briefs: Materials
A Computer Model for Analyzing Volatile Removal Assembly
A computer model simulates reactional gas/liquid two-phase flow processes in porous media. A typical process is the oxygen/wastewater flow in the Volatile Removal Assembly (VRA) in the Closed Environment Life Support System (CELSS) installed in the International Space Station (ISS). The...
Application Briefs: Materials
Ocean LED, Nuneaton, UK Proto Labs, Maple Plain, MN Richard Sant, Chief Designer at OceanLED, sought a fast and flexible way to make low-cost, high-quality components for the firm’s latest LED lights. He found...
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Techs for License: Materials
Volume-Changing Primary Glass Material
This technology produces a silica glass material with a promising negative refractive index. The material changes volume via irradiation under UV light, and results in a refractive index capability of 10-2. This makes it applicable to a wide range of fields, including holograms, optical memory, digital...
Techs for License: Materials
High-Temperature, Ceramics-Based Composite Material
This invention is a manufacturing process of a high-temperature, ceramics-based composite material that features excellent heat and oxidation resistance and frictional properties. The composite material is a dense SiC-infiltrated composite material, a dense carbon-fiber-reinforced SiC-infiltrated...
Briefs: Materials
Lithium-Ion Electrolytes Containing Phosphorous-Based, Flame-Retardant Additives
Future NASA missions aimed at exploring Mars, the Moon, and the outer planets require rechargeable batteries that can operate over a wide temperature range (–60 to +60 °C) to satisfy the requirements of various applications. In addition, many of these applications...
Briefs: Materials
Straight-Pore Microfilter With Efficient Regeneration
A novel, high-efficiency gas particulate filter has precise particle size screening, low pressure drop, and a simple and fast regeneration process. The regeneration process, which requires minimal material and energy consumption, can be completely automated, and the filtration performance can be...
Briefs: Materials
Determining Shear Stress Distribution in a Laminate
A “simplified shear solution” method approximates the through-thickness shear stress distribution within a composite laminate based on an extension of laminated beam theory. The method does not consider the solution of a particular boundary value problem; rather, it requires only knowledge of...
Briefs: Materials
InGaP Heterojunction Barrier Solar Cells
A new solar-cell structure utilizes a single, ultra-wide well of either gallium arsenide (GaAs) or indium-galliumphosphide (InGaP) in the depletion region of a wide bandgap matrix, instead of the usual multiple quantum well layers. These InGaP barrier layers are effective at reducing diode dark current, and...
Briefs: Materials
Products and manufacturing processes can be sensitive to outgassed chemical compounds, resulting in the use of adhesives, encapsulants, and sealants that have been specially formulated for low-outgassing performance....
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Briefs: Materials
Functionalization of Single-Wall Carbon Nanotubes by Photo-Oxidation
A new technique for carbon nanotube oxidation was developed based upon the photo-oxidation of organic compounds. The resulting method is more benign than conventional oxidation approaches and produces single-wall carbon nanotubes (SWCNTs) with higher levels of oxidation.
Briefs: Materials
Magnesium Diboride Current Leads
A recently discovered superconductor, magnesium diboride (MgB2), can be used to fabricate conducting leads used in cryogenic applications. Discovered to be superconducting in 2001, MgB2 has the advantage of remaining superconducting at higher temperatures than the previously used material, NbTi. The purpose of these...
Briefs: Materials
Polyimide Aerogels With Three-Dimensional Cross-Linked Structure
Polyimide aerogels with three-dimensional cross-linked structure are made using linear oligomeric segments of polyimide, and linked with one of the following into a 3D structure: trifunctional aliphatic or aromatic amines, latent reactive end caps such as nadic anhydride or...
Briefs: Materials
Sublimation is a major cause of degradation of thermoelectric power generation systems. Most thermoelectric materials tend to have peak values at the temperature...
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Briefs: Materials
Silica/Polymer and Silica/Polymer/Fiber Composite Aerogels
Aerogels that consist, variously, of neat silica/polymer alloys and silica/polymer alloy matrices reinforced with fibers have been developed as materials for flexible thermal-insulation blankets. In comparison with prior aerogel blankets, these aerogel blankets are more durable and less...
Briefs: Materials
High-Temperature Solid Lubricant Coating
NASA PS400 is a solid lubricant coating invented for high-temperature tribological applications. This plasma-sprayed coating is a variant of the previously patented PS304 coating, and has been formulated to provide higher density, smoother surface finish, and better dimensional stability.
Briefs: Materials
Exfoliated Graphite Nano-Reinforcements With Surface Modifications to Improve Dispersability
Exfoliated graphite nanoflakes are a potential low-cost source of nano-reinforcement for making polymer composites with unique properties. The chemical nature of the graphitic surface leads to a low-surface energy as produced. This makes the nanoflakes...
Briefs: Materials
MicroGel® for Passivation of Pigment Degradation
MicroGel® is a unique, highly porous xero-gel silica formed using sol-gel techniques. The starting materials used are designed per guidance from molecular dynamic calculations, and are made up of mixed alkali silicates rather than normally used single alkali silicates that are gelled with...
Briefs: Materials
A method was developed of synthesizing agglutinates as components of simulated Lunar regolith. The method is needed for further development of Lunar-exploration capabilities because...
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Briefs: Materials
Modeling of Failure for Analysis of Triaxial Braided Carbon Fiber Composites
In the development of advanced aircraft-engine fan cases and containment systems, composite materials are beginning to be used due to their low weight and high strength. The design of these structures must include the capability of withstanding impact loads from a released...
Briefs: Materials
An alternative method of low-temperature plasma functionalization of carbon nanotubes provides for the simultaneous attachment of molecular groups of multiple (typically two or three)...
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Briefs: Materials
Catalyst for Carbon Monoxide Oxidation
In many applications, it is highly desirable to operate a CO2 laser in a sealed condition, for in an open system the laser requires a continuous flow of laser gas to remove the dissociation products that occur in the discharge zone of the laser, in order to maintain a stable power output. This adds to the...
Briefs: Materials
Titanium Hydroxide — a Volatile Species at High Temperature
Titanium hydroxide, TiO(OH)2 (g), has been identified as the primary reaction product of TiO2 (s) + H2O (g) at high temperatures (1,200–1,400 °C) through the use of the transpiration technique. This technique is a well-established method used to measure equilibrium pressures at 1 atm....
Briefs: Materials
A systematic experimental study has been performed to determine the effects of each of the operating conditions in a double-pulse laser ablation process that is used to produce single-wall...
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Briefs: Materials
Thermogravimetric Analysis of Single-Wall Carbon Nanotubes
An improved protocol for thermo-gravimetric analysis (TGA) of samples of single-wall carbon nanotube (SWCNT) material has been developed to increase the degree of consistency among results so that meaningful comparisons can be made among different samples. This improved TGA protocol is...

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