Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

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Briefs: Materials
Update on Electrolytes for Low-Temperature Lithium Cells
A report presents results of research on carbonate-based electrolytes to improve the low-temperature-performances of lithium-ion rechargeable electrochemical cells. The loss of performance with decreasing temperature is attributable largely to a decrease of ionic conductivity and the increase...
Briefs: Materials
Improved polymer electrolyte membranes for direct methanol fuel cells can be made by impregnating the baseline membrane material with cross-linked polystyrene (a copolymer of styrene...
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Briefs: Materials
Centralized Electronic Reporting of Material-Science Tasks
The Materials Science Division (MSD) at Kennedy Space Center is developing a computer system to maintain a material-science data base coupled with a user-friendly interface on the World Wide Web. The system is designed to eliminate the need for time-consuming and expensive distribution of,...
Briefs: Materials
A laminated composite-material plate has been developed for use as a lightweight heat sink and mechanical support for rigid printed-circuit boards (PCBs) that hold surface-mounted...
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Briefs: Materials
A method for protective packaging of multichip modules and related assemblies of microelectronic circuitry involves coating the assemblies with composite organic/inorganic layers only 1...
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Briefs: Materials
An improved method of fabricating electrodes for fuel cells includes the use of sputtering to deposit thin layers of catalytic electrode metals. Previously, catalytic electrode metals...
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Briefs: Materials
Improved formulations and processes have been invented for manufacturing ceramic fibers that exhibit structural stability and retain tensile strength at temperatures up to 1,200 °C,...
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Briefs: Materials
Tailoring Fiber/Matrix Interfaces Through Kirkendall Defects
In a proposed method of tailoring some of the mechanical properties of metal-matrix, oxide-matrix, and ceramic-matrix composite materials, Kirkendall defects (microscopic pores as described below) would be introduced into thin interfacial layers between the fibers and the matrices. This...
Briefs: Materials
Improved evaporators for loop heat pipes have been developed by incorporating bidisperse structures (in place of older monodisperse structures) into evaporator wicks. As explained...
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Briefs: Materials
Reducing Damage to Alumina Fibers in Metal-Matrix Composites
Coating alumina fibers with sputtered metal has been proposed as a means to enable the fibers to retain more strength when the fibers are incorporated into metal-matrix composites. If the alumina fibers could be made to retain more strength, then it would be possible to manufacture such...
Briefs: Materials
Update on SiC Fiber/[MoSi₂-Matrix/Si₃N₄ Particle] Composites
A report presents updated information on the developments described in "MoSi2-Based Composite Materials for Aircraft Engines" (LEW-16617),NASA Tech Briefs, Vol. 22, No. 9 (September 1998), page 62. To recapitulate: Hybrid composites of (1) SiC-based fibers within (2) matrices that...
Briefs: Materials
Proton-conductive (solid-electrolyte) membranes made from sulfonated poly(phenylether sulfone), plus membrane/electrode assemblies containing these membranes, have been developed for use...
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Briefs: Materials
Lightweight, monolithic ceramics that retain their shapes and strengths and resist oxidation at temperatures up to 1,200 °C have been invented. These ceramics are made of carbon,...
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Briefs: Materials
Rechargeable lithium-ion electrochemical cells that contain anodes made from a mixture of graphite and carbon black have been found to perform better than do similar cells that contain anodes made...
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Briefs: Materials
A computational methodology for predicting the initiation and propagation of failures in laminated matrix/fiber composite-material structures has been developed. The methodology follows...
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Briefs: Materials
Program Predicts Uncertainties in Properties of CMCs
Probabilistic Ceramic Matrix Composite Analyzer (PCEMCAN) is a user-friendly computer program that predicts uncertainties in the mechanical and thermal properties of ceramic-matrix composite (CMC) materials. These materials are candidates for fabrication of structural components that will be...
Briefs: Materials
Electrodialysis has been shown to be an effective means for removing ammonium ions from wastewater without use of consumable chemicals and without adding other substances to the treated...
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Briefs: Materials
A magnetostrictive linear-translation mechanism has been designed to function as a micropositioning device at any temperature from ambient down to the temperature of liquid helium...
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Briefs: Materials
Magnetostrictive Filter-Wheel Drive
The figure shows a prototype of a magnetostrictively actuated mechanism that would rotate an optical filter wheel for a high-performance infrared camera or telescope. Typically, a high-performance infrared instrument and its filter wheel are operated inside a cryogenic system. In conventional practice, the...
Briefs: Materials
A magnetostrictively actuated heat switch has been proposed for use in a variety of cryogenic equipment, including adiabatic-demagnetization refrigerators, calorimeters, and coolers for...
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Briefs: Materials
A proposed "kinematic inchworm"-type linear actuator would move a mass as large as 2 kg along rails, with lengthwise position controllable in increments as small as 50 nm. The actuator could be...
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Briefs: Materials
Research has shown that with suitable processing, one can produce a polycrystalline version of a terbium/dysprosium alloy suitable for use in a magnetostrictive actuator for generating...
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Briefs: Materials
Extruding Tb/Dy for Magnetostrictive Actuators
A process that is undergoing development would be used to mass-produce textured polycrystalline rods of a terbium/dysprosium alloy for cryogenic magnetostrictive actuators. The rolling-and-heat-treatment process described in the preceding article yields a high degree of crystal orientation, but is...
Briefs: Materials
An improved magnetostrictive valve for remotely controlling a flow of liquid helium has been developed. Heretofore, flows of liquid helium have been controlled by use of valves with...
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Briefs: Materials
Separating Ethanol From Water Via Differential Miscibility
The differential miscibility of castor oil in ethanol and water would be exploited to separate ethanol from water, according to a proposal. Burning the separated ethanol would produce more energy than would be consumed in the separation process. In contrast, the separation of a small amount...
Briefs: Materials
A process for the fabrication of a polycrystalline diamond membrane involves chemical vapor deposition (CVD) of diamond onto a silicon substrate, followed by conventional...
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Briefs: Materials
Separating Ethanol From Water Via Differential Solubility
The differential solubility of sulfur in ethanol and water could be exploited to separate ethanol from water. The energy that could be produced by burning the separated ethanol would be more than that required in the separation process. In contrast, the separation of a small amount of...
Briefs: Materials
Flexible thermal-insulation blankets made of ceramic fibers can be protected against weather and handling by attaching thin metal face sheets. In applications in which the blankets are exposed to gas...
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Briefs: Materials
Improved aerogel-based thermal insulation systems have been developed to provide cost-effective and easier-to-handle alternatives to various types of multilayer insulation (MLI) and evacuated...
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