Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Briefs: Materials
Using Ozone To Clean and Passivate Oxygen-Handling Hardware

A proposed method of cleaning, passivating, and verifying the cleanliness of oxygen-handling hardware would extend the established art of cleaning by use of ozone. As used here, “cleaning” signifies ridding all exposed surfaces of combustible (in particular, carbon-based)...

Briefs: Materials
Two-Piece Screens for Decontaminating Granular Material

Two-piece screens have been designed specifically for use in filtering a granular material to remove contaminant particles that are significantly wider or longer than are the desired granules. In the original application for which the two-piece screens were conceived, the granular material...

Rectangular-waveguide inserts that are made of non-ferromagnetic metals and are sized and shaped to function as notch filters have been conceived as reference standards for use in...

A new cell designed to mimic the photosynthetic processes of plants to convert carbon dioxide into carbonaceous products and oxygen at high efficiency, has an...

Briefs: Manufacturing & Prototyping
Silicon Wafer-Scale Substrate for Microshutters and Detector Arrays

The silicon substrate carrier was created so that a large-area array (in this case 62,000+ elements of a microshutter array) and a variety of discrete passive and active devices could be mounted on a single board, similar to a printed circuit board. However, the density and...

Carbon nanotube (CNT) sheets, yarns, and their derivative products are beginning to emerge in the marketplace. A productive and scalable manufacturing method...

Devices that could be characterized as acoustically driven molecular sieves have been proposed for filtering water to remove all biological contaminants and all molecules larger...

Briefs: Materials
Improvements in Production of Single-Walled Carbon Nanotubes

A continuing program of research and development has been directed toward improvement of a prior batch process in which single-walled carbon nanotubes are formed by catalytic disproportionation of carbon monoxide in a fluidized-bed reactor. The overall effect of the improvements has...

Briefs: Materials
Progress Toward Sequestering Carbon Nanotubes in PmPV

A report reopens the discussion of “Sequestration of Single-Walled Carbon Nanotubes in a Polymer” (MSC-23257), NASA Tech Briefs, Vol. 31, No. 12 (December 2007), page 38. To recapitulate: Sequestration of single-walled carbon nanotubes (SWNTs) in molecules of...

Briefs: Materials
Functionalizing CNTs for Making Epoxy/CNT Composites

Functionalization of carbon nanotubes (CNTs) with linear molecular side chains of polyphenylene ether (PPE) has been shown to be effective in solubilizing the CNTs in the solvent components of solutions that are cast to make epoxy/CNT composite films. (In the absence of solubilization, the...

Electrolytes comprising LiPF6 dissolved in alkyl carbonate/fluoroester mixtures have been found to afford improved low-temperature performance and greater high-temperature...

An improved design concept for aerogel vacuum thermal-insulation panels calls for multiple layers of aerogel sandwiched between layers of aluminized Mylar (or equivalent) poly(ethylene...

Briefs: Materials
Using Volcanic Ash To Remove Dissolved Uranium and Lead

Experiments have shown that significant fractions of uranium, lead, and possibly other toxic and/or radioactive substances can be removed from an aqueous solution by simply exposing the solution, at ambient temperature, to a treatment medium that includes weathered volcanic ash from Pu’u...

Briefs: Manufacturing & Prototyping
Inert Welding/Brazing Gas Filters and Dryers

A system has been designed to reduce the hydrogen molecule content in inert gases that are used for shielding the welding arc and molten weld area during the manual fusion, automated welding, and induction brazing process. Two desiccant pipeline dryer cartridges are connected together using either...

Briefs: Manufacturing & Prototyping
Fabricating Copper Nanotubes by Electrodeposition

Copper tubes having diameters between about 100 and about 200 nm have been fabricated by electrodeposition of copper into the pores of alumina nanopore membranes. Copper nanotubes are under consideration as alternatives to copper nanorods and nanowires for applications involving thermal and/or...

The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a...

Application Briefs: Robotics, Automation & Control
HAWE Hydraulic Valves Improve Maintenance for Conveyor Application Systems

HAWE Hydraulics, Charlotte, NC, offers proportional valves and controls typically used by companies manufacturing machine tools, lifting platforms, mobile cranes,...

Briefs: Materials
Cyclic Oxidation Behavior of CuCrAl Cold-Sprayed Coatings for Reusable Launch Vehicles

The next generation of reusable launch vehicles is likely to use GRCop-84 [Cu-8(at.%)Cr-4%Nb] copper alloy combustion liners. The application of protective coatings on GRCop-84 liners can minimize or eliminate many of the environmental problems experienced by...

Briefs: Materials
Ceramic Fiber Structures for Cryogenic Load-Bearing Applications

This invention is intended for use as a load-bearing device under cryogenic temperatures and/or abrasive conditions (i.e., during missions to the Moon). The innovation consists of small-diameter, ceramic fibers that are woven or braided into devices like ropes, belts, tracks, or...

Briefs: Materials
Elastomer Reinforced With Carbon Nanotubes

Elastomers are reinforced with functionalized, single-walled carbon nanotubes (SWNTs) giving them high- breaking strain levels and low densities. Cross-linked elastomers are prepared using amine-terminated, poly(dimethylsiloxane) (PDMS), with an average molecular weight of 5,000 daltons, and a...

Briefs: Materials
Improving Heat Flux Performance of Flat Surface in Spray-Cooling Systems

A method has been developed for improving heat flux performance relative to flat surfaces in spray-cooling systems. Similar enhancement techniques have been used for convective heat transfer, but, to the best knowledge at the time of this reporting, never spray cooling of...

Briefs: Materials
Treating Fibrous Insulation To Reduce Thermal Conductivity

A chemical treatment reduces the convective and radiative contributions to the effective thermal conductivity of porous fibrous thermal-insulation tile. The net effect of the treatment is to coat the surfaces of fibers with a mixture of transition-metal oxides (TMOs) without filling the...

Briefs: Materials
Silica-Aerogel Composites Opacified With La0.7Sr0.3MnO3

As part of an effort to develop improved lightweight thermal-insulation tiles to withstand temperatures up to 1,000 °C, silica aerogel/fused-quartz- fiber composite materials containing La0.7Sr0.3MnO3 particles as opacifiers have been investigated as...

Briefs: Materials
Biologically Inspired Purification and Dispersion of SWCNTs

A biologically inspired method has been developed for (1) separating single-wall carbon nanotubes (SWCNTs) from other materials (principally, amorphous carbon and metal catalysts) in raw production batches and (2) dispersing the SWCNTs as individual particles (in contradistinction to...

Briefs: Materials
Quantifying Airborne Hydrogen in Nearly Real Time

An indirect method of measuring small concentrations of hydrogen gas in air in nearly real time has been devised to circumvent the difficulty of performing such measurements directly. In this method, a sample of air suspected of containing hydrogen is first enclosed in a suitable container, and...

Briefs: Manufacturing & Prototyping
Improved Blackbody Temperature Sensors for a Vacuum Furnace

Some improvements have been made in the design and fabrication of blackbody sensors (BBSs) used to measure the temperature of a heater core in a vacuum furnace. Each BBS consists of a ring of thermally conductive, high-melting-temperature material with two tantalum-sheathed...

Briefs: Manufacturing & Prototyping
Thin-Film Solid Oxide Fuel Cells

The development of thin-film solid oxide fuel cells (TFSOFCs) and a method of fabricating them have progressed to the prototype stage. A TFSOFC consists of the following:

Briefs: Manufacturing & Prototyping
Novel Materials Containing Single-Wall Carbon Nanotubes Wrapped in Polymer Molecules

In this design, single-wall carbon nanotubes (SWNTs) have been coated in polymer molecules to create a new type of material that has low electrical conductivity, but still contains individual nanotubes, and small ropes of individual nanotubes, which are...

Briefs: Manufacturing & Prototyping
Light-Curing Adhesive Repair Tapes

Adhesive tapes, the adhesive resins of which can be cured (and thereby rigidized) by exposure to ultraviolet and/or visible light, are being developed as repair patch materials. The tapes, including their resin components, consist entirely of solid, low-out-gassing, nonhazardous or minimally hazardous...

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