Materials & Manufacturing

An automated, remotely controllable apparatus has been developed for resistance welding for hermetic sealing of pyrotechnic devices, as a substitute for special-purpose welding equipment that is no longer commercially available. Hermetic sealing of a pyrotechnic device involves a...

A simple, cost effective, environmentally friendly conversion-coating process has been developed for protecting a variety of metals against wear and corrosion and to increase adhesion of paints. This process results in the deposition of a thin, adherent coats of iron phosphate on treated metal...

A high-velocity, pulsed wire arc spraying apparatus has been proposed and partly developed in an effort to improve the quality of coatings deposited by thermal spray techniques. In this apparatus, material from a wire arc is atomized and propelled toward a deposition substrate by a repetitively pulsed plasma...

A report discusses the development of thin-shell curved mirrors comprised of metallic multilayer nanolaminate substrates that contain integral inplane actuators for controlling surface figure with micron-level precision. These mirrors, intended for incorporation into scientific imaging...

A computer program offers enhanced capabilities for calculating two-dimensional (2D) patterns needed to construct specified three-dimensional (3D) surfaces to within acceptably close approximations, with minimal waste of sheet material. Examples of complexly shaped sheet-material items that could...

Electron-beam welding at high temperatures has been found to be a suitable process for joining structural components made by casting certain superalloys. This process can be used in the fabrication of superalloy parts that must withstand high operating temperatures. Examples of such parts...

Two alternative techniques make it possible to remove core-drill debris more rapidly and efficiently than was previously possible. Either technique is a vast improvement over the prior art. For industries in which ultrasonic core drills are used, these two techniques are expected to result in savings...

The term “ecoceramics” (a contraction of “environment-conscious ceramics”) denotes a class of ceramics made partly from wood-based products, which can include natural wood, sawdust, cardboard, and/ or paper. In addition to the environmental advantage of renewability of the carbonaceous ingredients, the concept of...

Blends of refrigerant fluids have been developed as improved alternatives to conventional chlorofluorocarbon (CFC) and hydrochlorofluorocarbon (HCFC) refrigerants, which contribute to depletion of stratosphere ozone. Each blend of this type is a zeotropic or nearly azeotropic mixture of...

The proposed rocket engine includes a combustion chamber actively cooled by liquid oxygen: Heat from the combustion chamber vaporizes the flowing liquid oxygen, and the absorption of latent heat of vaporization contributes to cooling of the combustion-chamber wall. The resulting high-vapor-quality (mostly vapor)...

Ti₃SiC₂ has been proposed as a mate- rial for ohmic contacts on SiC-based electronic and microelectromechanical devices intended to operate at temperatures >600 °C and/or in corrosive environments. Although SiC is stable and devices made of SiC are capable of...

A brief report summarizes an investigation of less-toxic alternatives to toxic monopropellant fluids used in launch vehicles, upper stages, and spacecraft propulsion. The toxic fluids in question are (1) hydrazine and its derivatives, used, variously, as fuels or by themselves as...

A simple and reliable technique facilitates the addition of silver ions to water supplies to suppress bacterial contamination. In the original application for which the technique was devised, there is a need for Ag⁺-ion concentrations at a biocidal levels (0.5 mg/L) in 44-L...

A report describes an experimental study undertaken to verify a finite-element mathematical model used to predict residual stresses and stress-induced failures in the adhesive interfacial layers (bondlines) that join phenolic liners to interior surfaces of metal housings of...