Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites

The ceramic-composite advanced tow- placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...

A technique of thermocompressive gold-to-gold diffusion bonding at relatively low temperature has been devised to provide stable, uniform, strong bonds between struc- tural...

Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites

The ceramic-composite advanced tow-placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...

An ablative composite coating has been developed to protect a steel substrate against a short-duration exposure to supersonic stream of hot gases and molten ceramic particles. In the...

Briefs: Materials
Insertion of Reactive Material for Treating Groundwater

An improved method of inserting reactive material in the ground for treating groundwater contaminated with chlorinated solvents has been devised. An older method involves the removal of a significant portion of soil overlying the treatment volume, and consequently the expensive off-site...

Briefs: Materials
Lightweight Solar Sail for a Spacecraft Flying Near the Sun

A report proposes a high-temperature- resistant solar sail with an areal mass density less than 1 g/m2, for a spacecraft that would approach the Sun to within a distance of 0.2 astronomical unit (≈3 × 107 km). The sail would be made in multiple segments of a...

Some changes have been made in the fabrication of PSSA/ PVDF-based membrane/electrode assemblies for direct methanol fuel cells. The effect of the changes is to improve the...

The fabrication of membrane/electrode assemblies (MEAs) for direct methanol fuel cells can be modified to make the cathodes hydro- phobic. These modifications improve the performances of the...

A class of developmental membrane electrolyte materials for methanol/air and hydrogen/air fuel cells is exemplified by a composite of (1) a melt-processable polymer [in particular,...

Windows that absorb x rays and are transparent to visible light can be made by compression molding of tantalum oxide/polymer composite materials. The main x-ray-absorbing medium in these windows is tantalum...

Briefs: Materials
Research on Life-Prediction Methods for MMCs— Phase I

A report describes the completed first phase of a NASA/industry cooperative program of research on metal-matrix composites (MMCs) as lightweight, strong, high- temperature-resistant materials for use in future aircraft engines. The first phase of the research included assessment of life-...

Briefs: Manufacturing & Prototyping
Low-Plasticity Burnishing

Low-plasticity burnishing (LPB) has been devel- oped as an affordable means of imparting residual compressive stresses to surface layers of metal parts (especially engine components) in order to increase their...

Internal-combustion engines would be constructed with cylinders and ringless pistons made of lightweight carbon/carbon composite materials, according to a proposal. This proposal is a...

Progress has been achieved in continuing research directed toward increasing the wear resistance and enhancing the self- lubrication properties of chemical-vapor-deposited (CVD) diamond films....

Flexible, compact, hermetically sealed piezoceramic actuators with robust electrical leads have been developed for use in actively controlling aerostructures to suppress noise, vibration, and flutter on...

A partly lithographic method of fabrication is being developed to enable the economical mass production of mesoscale electrically conductive coils for miniature electro- magnets,...

Briefs: Manufacturing & Prototyping
Automated Apparatus for Welding to Seal Pyrotechnic Devices

An automated, remotely controllable apparatus has been developed for resistance welding for hermetic sealing of pyrotechnic devices, as a substitute for special-purpose welding equipment that is no longer commercially available. Hermetic sealing of a pyrotechnic device involves a...

Compact, lightweight, sensitive correlation spectrometers for detecting gaseous byproducts of the onset of fire are under development. These spectrometers would be installed in...

Particles of dry ice (frozen carbon dioxide) entrained in gas flows would be used during machining to cool cutting tools and workpieces, according to a proposal. Solid carbon dioxide particles...

Polyimide tape (Kapton™ or equivalent) has been found to be effective as a material for masking selected areas of a semi- conductor wafer that is about to be processed in a...

Briefs: Materials
Improved Conversion Coating for Protection of Metals

A simple, cost effective, environmentally friendly conversion-coating process has been developed for protecting a variety of metals against wear and corrosion and to increase adhesion of paints. This process results in the deposition of a thin, adherent coats of iron phosphate on treated metal...

Briefs: Manufacturing & Prototyping
High-Velocity, Pulsed Wire Arc Spray

A high-velocity, pulsed wire arc spraying apparatus has been proposed and partly developed in an effort to improve the quality of coatings deposited by thermal spray techniques. In this apparatus, material from a wire arc is atomized and propelled toward a deposition substrate by a repetitively pulsed plasma...

Improved lightweight composite-material structures have been invented to protect persons and equipment during aircraft and ground-vehicle crashes. These structures are designed to hold...

Crystalline phases of compounds of general composition (Cuw, CuxFey, or Tiz)Mo6Se8 [where w<4, x<2, y<1, and...

Alkyl pyrocarbonates have been found to be useful as electrolyte additives for improving the low-temperature performances of rechargeable lithium-ion electrochemical cells. The...

Partially fluorinated alkyl carbonate liquid compounds have been found to be excellent electrolyte cosolvents for rechargeable lithium-ion electrochemical cells. The benefits...

Non-polymeric N,N´-di-N-hydrocarbyl- 2,5-diamino-1,4-benzoquinones (where the hydrocarbyl substituents are alkyl or aryl) have been found to be useful as corrosion-inhibiting additives...

Briefs: Materials
Nanolaminate Mirrors With Integral Figure-Control Actuators

A report discusses the development of thin-shell curved mirrors comprised of metallic multilayer nanolaminate substrates that contain integral inplane actuators for controlling surface figure with micron-level precision. These mirrors, intended for incorporation into scientific imaging...

A device based on the transport of water through a membrane to a vacuum has been developed for dehumidifying a stream of air in the life-support system of a spacecraft or space suit. The...

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