Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Manufacturing & Prototyping
Micromachined Slits for Imaging Spectrometers
Slits for imaging spectrometers can now be fabricated to a precision much greater than previously attainable. What makes this possible is a micromachining process that involves the use of microlithographic techniques. This micromachining process supplants a prior machine-shop process.
Briefs: Manufacturing & Prototyping
Fabricating Nanodots Using Lift-Off of a Nanopore Template
A process for fabricating a planar array of dots having characteristic dimensions of the order of several nanometers to several hundred nanometers involves the formation and use of a thin alumina nanopore template on a semiconductor substrate. The dot material is deposited in the nanopores,...
Briefs: Manufacturing & Prototyping
Making Complex Electrically Conductive Patterns on Cloth
A method for automated fabrication of flexible, electrically conductive patterns on cloth substrates has been demonstrated. Products developed using this method, or related prior methods, are instances of a technology known as "e-textiles," in which electrically conductive patterns are formed...
Articles: Manufacturing & Prototyping
The 2007 NASA Tech Briefs (NTB) and Photonics Tech Briefs (PTB) Readers’ Choice Product of the Year Awards were presented recently by the editors of NTB and PTB at an awards dinner...
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Briefs: Materials
A family of polymer/ carbon films has been developed for use as sensory films in electronic noses for detecting SO2 gas at concentrations as low as 1 part per million (ppm). Most...
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Briefs: Materials
Organic/Inorganic Polymeric Composites for Heat-Transfer Reduction
Organic/inorganic polymeric composite materials have been invented with significant reduction in heat-transfer properties. Measured decreases of 20–50 percent in thermal conductivity versus that of the unmodified polymer matrix have been attained. These novel composite...
Briefs: Materials
Composite Cathodes for Dual-Rate Li-Ion Batteries
Composite-material cathodes that enable Li-ion electrochemical cells and batteries to function at both high energy densities and high discharge rates are undergoing development. Until now, using commercially available cathode materials, it has been possible to construct cells that have either...
Briefs: Materials
A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has...
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Briefs: Materials
Chemical Passivation of Li⁺-Conducting Solid Electrolytes
Plates of a solid electrolyte that exhibits high conductivity for positive lithium ions can now be passivated to prevent them from reacting with metallic lithium. Such passivation could enable the construction and operation of high-performance, long-life lithium-based rechargeable...
Who's Who: Aerospace
Dr. William Farrell, a scientist with the Lunar Exploration Program at Goddard Space Flight Center, is an expert on the problem of lunar dust and its effects on astronauts and...
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Briefs: Manufacturing & Prototyping
During the first decade of direct metal laser-sintering (DMLS), the metals employed were generally ones developed specifically for DMLS, rather than those used in traditional metalforming methods. But in...
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Briefs: Manufacturing & Prototyping
A microfluidic system has been designed to survive spaceflight and to function autonomously on the Martian surface. It manipulates microscopic quantities of liquid water and...
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Briefs: Manufacturing & Prototyping
Fabricating High-Resolution X-Ray Collimators
A process and method for fabricating multi-grid, high-resolution rotating modulation collimators for arcsecond and sub-arcsecond x-ray and gamma-ray imaging involves photochemical machining and precision stack lamination. The special fixturing and etching techniques that have been developed are used for...
Briefs: Materials
Composite truss structures are being developed that can be compacted for stowage and later deploy themselves to full size and shape. In the target applications, these "smart" structures...
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Briefs: Materials
Workers at NASA Ames Research center are endeavoring to develop durable, oxidation- resistant, foam thermal protection systems (TPSs) that would be suitable for covering large exterior spacecraft...
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Briefs: Materials
Molecules for Fluorescence Detection of Specific Chemicals
A family of fluorescent dye molecules has been developed for use in "on-off" fluorescence detection of specific chemicals. By themselves, these molecules do not fluoresce. However, when exposed to certain chemical analytes in liquid or vapor forms, they do fluoresce (see figure). These...
Briefs: Materials
Fuel-Cell Electrolytes Based on Organosilica Hybrid Proton Conductors
A new membrane composite material that combines an organosilica proton conductor with perfluorinated Nafion material to achieve good proton conductivity and high-temperature performance for membranes used for fuel cells in stationary, transportation, and portable applications has...
Briefs: Materials
Efforts are underway to develop inexpensive, low-power electronic sensors, based on single-walled carbon nanotubes (SWCNTs), for measuring part-per-million and part-per-billion of selected...
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Briefs: Manufacturing & Prototyping
A continuing effort to develop carbon- nanotube-based field emitters (cold cathodes) as high-current-density electron sources has yielded an optimized device...
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Briefs: Materials
An alternative to the conventional approach to synthesis of polyimides involves the use of single monomers that are amenable to photopolymerization. Heretofore, the synthesis of polyimides has involved...
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Briefs: Materials
A process for hydroxide-assisted bonding has been developed as a means of joining optical components made of ultra-low-expansion (ULE) glass, while maintaining sufficiently precise...
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Briefs: Materials
Optimized Carbonate and Ester-Based Li-Ion Electrolytes
To maintain high conductivity in low temperatures, electrolyte co-solvents have been designed to have a high dielectric constant, low viscosity, adequate coordination behavior, and appropriate liquid ranges and salt solubilities. Electrolytes that contain ester-based co-solvents in large...
Articles: Manufacturing & Prototyping
By Dr. Udo Ungeheuer Chairman of the Board of Management SCHOTT Mainz, Germany Many people consider the printing press developed here in Mainz, Germany, near the headquarters of SCHOTT, the greatest invention of the last...
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Articles: Manufacturing & Prototyping
2007 NASA Tech Briefs "Create the Future" Design Contest
This year's sixth annual NASA Tech Briefs' "Create the Future" design contest, presented by SolidWorks Corp., recognized innovation in product design in six categories: Consumer Products, Safety & Security, Machinery & Equipment, Medical, Sustainable Technologies, and Transportation....
Articles: Manufacturing & Prototyping
Litroenergy™, a New Light Source Material Steve StarkMPK Co.Champlin, MN A patent-pending light source material, Litroenergy™ contains self-luminous micro particles about...
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Articles: Manufacturing & Prototyping
LED Cocoon Tent Stephen Boynton Orem, UT Outdoor camping tents have used the zipper as the solution to opening and closing the tent since the zipper was...
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Articles: Manufacturing & Prototyping
Personnel Beacon/Locator for Mine Workers Joseph HollmannSpectral BiopsyKansas City, MO When trapped, miners are instructed to create noise by tapping on surrounding...
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Articles: Manufacturing & Prototyping
Articles: Manufacturing & Prototyping
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