Materials & Manufacturing

Despite recent advances in materials design, alternative metals still pose a challenge to manufacturers in practice. Many are considered un-weldable by traditional means, in part because high heat and re-solidification weaken the metals. Engineers at The Ohio State University have developed a new welding technique...

The Orion Crew Module has a pressurized cabin of approximately 20 m3 in volume. There are a number of cold plates within the Crew Module for thermal management. An optical communication type of payload...

Current cryogenic insulation materials suffer from various drawbacks including high cost and weight, lack of structural or load-bearing capability, fabrication complexity, and property anisotropy. A need clearly exists for lightweight thermal insulation that is isotropic and...

A versatile, novel, multifunctional hybrid structural composite of a high-hydrogen epoxy matrix (UN-10) coupled with boron and carbon fibers (IM-7) has been developed. Prototype laminates of 18×18 in. (≈46×46 cm), with the nominal areal density of 0.35 g/cm2, were fabricated in this...

This innovation provides for significantly improved protection from micrometeoroid and orbital debris (MMOD) particles, and reliably determines the location, depth, and extent of MMOD impact damage.

Metering structures of remote sensing instruments often have large openings or access holes. Shear panels that are X-shaped, such as those proposed for the Neutron Star Interior Composition Explorer (NICER), generally consist of C-channels and L-brackets to minimize...

Laser absorption spectroscopy has emerged as one of the most important applications for semiconductor quantum cascade (QC) lasers, particularly in the mid-infrared spectral regime where many gases of interest exhibit fundamental absorption features. Laser absorption...

The development of a conformal nanotube process is enabling for many applications in solar physics and space astrophysics (e.g., direct detection and imaging of exoplanets). Coronagraphs are key heliophysics instruments because they image coronal mass ejections (CMEs), which are the most energetic...

Ion optics, or grids, for ion thrusters or ion sources are traditionally made by subtractive manufacturing methods such as milling/drilling or chemically etching holes from thin sheets of bulk material. This innovation uses additive manufacturing (AM), or 3D printing, to build the grids from...