Mechanical Components

NASA has requirements for redundant seals to protect human-occupied cabin atmospheres, as well as fluid and gas systems in space vehicles exposed to the harsh environments. Comparable requirements have been passed down to the International Space Station (ISS) Program, and are now levied on the Orion...

A humanoid robot has been created that includes a torso, a pair of arms, a neck, and a head. The torso extends along a primary axis and presents a pair of shoulders. The pair of arms movably extends from the shoulders. Each of the arms is fully jointed. The neck movably extends from the torso along the primary axis, and has...

This innovation can control the flight of a tethered vehicle, in an airborne wind energy (AWE) generation system, through the use of a pan-tilt platform and a visible spectrum digital camera, combined with tracking and control software running on a standard PC.

DuPont A new technology prevents leaks in low-pressure (less than 50 psi) relief valves. To form a tight seal, the valve spring compresses the valve’s O-ring between two planar mating surfaces. Both the valve seat and the sealing surface of the valve head are oriented substantially perpendicular to...

Fluid flow systems often require orifices to control pressure drop or flow rate. These orifices are often retained in bolted housings that require seals and introduce potential leak points into the system.

A hybrid mechanical/electrostatic force actuator has been developed for use in deformable mirror applications. Some deformable mirrors, designed to correct errors in optical systems, use electrostatic forces between the flexible mirror surface and a backplane to control the shape of...

A six-degrees-of-freedom (DOF) testbed was developed for evaluating microgravity and low-gravity proximity and contact operations, e.g. in the vicinity of a near Earth orbit, for simulation of proximity operations for a human mission to an asteroid. This is accomplished using an “inverted Stewart platform” where the...

A paper describes a method for regeneratively cooling worst-case gas-phase thrusters using porous media integrated into a regenerative cooling jacket. The enhanced surface area in the jacket compensates for the much lower effective heat transfer coefficients of gases as compared to...

Electromagnetic motors can have problems when operating in extreme environments. In addition, if one needs to do mechanical work outside a structure, electrical feedthroughs are required to transport the electric power to drive the motor. Piezoelectric motors can be designed...

A vehicle entering the atmosphere of a planet will do so at hypersonic speeds and will need to decelerate and maneuver through that atmosphere while protecting its payload from excessive heating. As a consequence, the vehicle shape must be designed to provide optimal aerodynamic lift and drag...

Two fundamental problems facing the development of a portable system to sustain life on extraterrestrial surfaces are (1) heat rejection and (2) rejection of metabolically produced CO2 to an environment with a ppCO2 of 0.4 to 0.9 kPa as is present on Mars. Portable life support systems...

High-powered motors typically have very low resistance and inductance (R and L) in their windings. This makes the pulse-width modulated (PWM) control of the current very difficult, especially when the bus voltage (V) is high. These R and L values are dictated by the motor size,...

A method was developed of lowering the cost of planetary exploration missions by using an electromagnetic propulsion/launcher, rather than a chemical-fueled rocket for propulsion. An electromagnetic launcher (EML) based at the International Space Station (ISS)...

The Mars Science Laboratory (MSL) robotic arm is ten times more massive than any Mars robotic arm before it, yet with similar accuracy and repeatability positioning requirements. In order to assess and validate these requirements, a higher-fidelity model and calibration processes were needed.

This innovation replaces the linear alternator presently used in Stirling engines with a continuous-gradient, impedance-matched, oscillating magnetostrictive transducer that eliminates all moving parts via compression, maintains high efficiency, costs less to manufacture, reduces mass, and eliminates the need for a...