Manufacturing & Prototyping

Thermosetting reactive resin systems such as epoxy, bismaleimide, and polyimide classes of material are brittle. The origin of brittleness is attributed to the high crosslinking density that exists in the fully cured forms of these materials. Traditionally, the toughness of these resins is...

A major drawback to 3D printing is the slow pace of the process, which ensures details are reproduced accurately. The pace of 3D printing is one of the factors that has prevented the technology from finding a broader audience. A new algorithm was developed that boosts the speed at which the printers operate.

Current methods of identifying a unique part involve adding a unique serial number to the part. There are many reasons that manufactured parts receive a serial number. They enable traceability of a part throughout its lifecycle, and ensure the part is not a counterfeit; however, labels and stamped codes...

The speed of thin-film transistors (TFTs) relates directly to their gate length, which must be kept as short as possible to lower electron transport time between electrodes, and improve its high-frequency response characteristics. Since current density is...

Oxide coatings deposited in Glenn Research Center's Plasma Spray-Physical Vapor Deposition (PS-PVD) facility can be processed to be mechanically tough (erosion-resistant) and electrically conductive at room temperature. The electrically conductive phase...

Printing high-resolution living tissues is difficult, as the cells often move within printed structures, and can collapse on themselves. A method of 3D-printing laboratory-grown cells to form living structures was developed that produces tissues in self-contained cells that support the structures...

Currently, the synthesis of nanomaterials relies on special inter-particle chemical and physical reactions, which restricts their development. However, stress-induced nanofabrication can effectively render arrays of nanomaterials uniform in length, diameter, and density.

The purpose of this innovation is to create the ability to manufacture off Earth, primarily in a microgravity environment. This additive manufacturing facility (AMF) will have the capability to build tools, parts, experimental hardware, and upgrade hardware while...

The joining of low- and high-temperature thermoelectric materials (with ZT optimized to specific temperature ranges) to each other in a segmented configuration can lead to enhanced device efficiency. The resulting joints between these materials must be both chemically and...

Friction Stir Welding (FSW) is a relatively new solid-state welding process, and many industries are now relying on this technique to produce advanced structures. Industries employing this technique include, but are not limited to, aeronautical, motor vehicle, and...