Materials & Manufacturing

3D Construction of Biologically Derived Materials

NASA has developed a novel approach for macroscale biomaterial production by combining synthetic biology with 3D printing. This innovation provides modern design and fabrication techniques for custom-designed organic or organic-inorganic composite biomaterials produced from limited resources. Read on to learn more.

Building a Good Indoor Climate with Sustainable Building Components

A team of researchers from ETH Zurich investigated a new approach to passive dehumidification of indoor spaces. Read on to learn more about it.

Lighter and More Flexible Solar Cells Achieve the Highest Efficiency

The Korea Institute of Energy Research has successfully developed ultra-lightweight flexible perovskite/ CIGS (copper indium gallium selenide) tandem solar cells and achieved a power conversion efficiency of 23.64 percent, which is the world’s highest efficiency for flexible perovskite/CIGS tandem solar cells reported to date. Read on to learn more.

New Triple-Junction Tandem Solar Cells with Increased Power Efficiency

Researchers from the National University of Singapore have developed a novel triple-junction perovskite/Si tandem solar cell that can achieve a certified world-record power conversion efficiency of 27.1 percent across a solar energy absorption area of 1 sq cm, representing the best-performing triple-junction perovskite/Si tandem solar cell thus far. Read on to learn more.

Flexible Metal-Free Magnetic Gel for Soft Robotics

Soft robots, medical devices and implants, and next-generation drug delivery methods could soon be guided with magnetism — thanks to a metal-free magnetic gel developed by researchers at the University of Michigan and the Max Planck Institute for Intelligent Systems in Stuttgart, Germany. Read on to learn more about it.

Printable Heat Shield Formulations Advance Spacecraft Construction

Innovators at NASA Johnson Space Center have developed additively manufactured thermal protection system (AMTPS) comprised of two printable heat shield material formulations. This technology could significantly decrease heat shield or thermal protection system (TPS) fabrication cost and time. Read on to learn more.

Nanofibers Yield Stronger, Tougher Carbon Fiber Composites

Researchers at the U.S. Department of Energy (DOE)’s Oak Ridge National Laboratory (ORNL) have developed an innovative new technique using carbon nanofibers to enhance binding in carbon fiber and other fiber-reinforced polymer composites — an advance likely to improve structural materials for automobiles, airplanes and other applications that require lightweight and strong materials.

How AI Can Find the Next Groundbreaking Polymer

Finding the next groundbreaking polymer is always a challenge, but now Georgia Tech researchers are using artificial intelligence (AI) to shape and transform the future of the field. Read on to learn more.

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

New AI Tool Predicts Lithium Metal Anode Failures from Just Two Early Cycles

In a groundbreaking study, researchers at Tsinghua Shenzhen International Graduate School and the Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, have developed a predictive model that uses electrochemical data from the initial cycles of LMBs to forecast potential failures. Read on to learn more.

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

Thick Electrodes’ Chemistry Matters More Than Structure for Battery Performance

A team of Rice University researchers led by materials scientist Ming Tang showed that even if the materials used in thick battery electrodes have nearly identical structures, their internal chemistry impacts energy flow — and, hence, performance — differently. This finding goes against conventional wisdom in the field. Read on to learn more.

AI Breakthrough Unlocks ‘New’ Materials to Replace Lithium-Ion Batteries

In research published in Cell Reports Physical Science, an NJIT team successfully applied generative AI techniques to rapidly discover new porous materials capable of revolutionizing multivalent-ion batteries. Read on to learn more.

Low-Power Hydrogen Sensor Detects Leaks in an Instant

KAUST researchers have invented a robust, highly sensitive, low-cost hydrogen sensor that outperforms available commercial detectors, offering a vital safeguard for the burgeoning hydrogen economy. Read on to learn more.

Novel Flexible Terahertz Camera Can Inspect Objects with Diverse Shapes

A team of researchers from Tokyo Tech, led by Associate Professor Yukio Kawano, has designed a flexible and free-standing THz sensor array that can be used to image blind ends of irregularly shaped objects. Read on to learn more about it.

Nanoparticles-Based Wearable Biosensors

A team of Caltech engineers has developed a technique for inkjet printing arrays of special nanoparticles that enables the mass production of long-lasting wearable sweat sensors. These sensors could be used to monitor a variety of biomarkers, such as vitamins, hormones, metabolites, and medications, in real time. Read on to learn more.

Low-Cost Technology for Detecting, Measuring Lead Concentrations in Water

Engineers at MIT, Nanyang Technological University, and several companies have developed a compact and inexpensive technology for detecting and measuring lead concentrations in water, potentially enabling a significant advance in tackling this persistent global health issue. Read on to learn more.

Sensitive Yet Tough Photonic Devices Are Now a Reality

Engineers at the University of California San Diego have achieved a long-sought milestone in photonics: creating tiny optical devices that are both highly sensitive and durable — two qualities that have long been considered fundamentally incompatible. Read on to learn more.

A One-Piece Liquid Rocket Thrust Chamber Assembly

NASA researchers are eliminating complex joints by manufacturing a 1-piece TCA utilizing 3D printing and large-scale additive manufacturing technologies to directly deposit the nozzle onto the combustion chamber. And, by replacing a traditional solid metal jacket with a composite overwrap for support, the overall weight is reduced by over 40 percent. Read on to learn more.

Diversifying the Supply Chain for Producing Large-Scale Metal Parts

Researchers at the Department of Energy’s Oak Ridge National Laboratory are using advanced manufacturing techniques to revitalize the domestic production of very large metal parts that weigh at least 10,000 pounds each and are necessary for a variety of industries, including clean energy. Read on to learn more.

3D Printing Self-Heating Microfluidic Devices

MIT researchers have used 3D printing to produce self-heating microfluidic devices, demonstrating a technique which could someday be used to rapidly create cheap, yet accurate, tools to detect a host of diseases. Read on to learn more.

Twisted Moiré Photonic Crystals

Researchers have developed an on-chip twisted moiré photonic crystal sensor that uses MEMS technology to control the gap and angle between the crystal layers in real time. The sensor can detect and collect detailed polarization and wavelength information simultaneously. Read on to learn more.

Advanced Thermal Inspection with Pulsed Light Emitting Diodes (PLED) Technology

Engineers at NASA Langley Research Center have developed a cutting-edge thermal inspection technology that enhances defect detection on low-emissivity surfaces by eliminating false readings caused by infrared reflections. Read on to learn more.

Thin Film Sensor for Ultra High-Temp Measurement

Innovators at NASA Johnson Space Center have developed a thin film sensor that measures temperatures up to 1200 °F, and whose prototype successor may achieve measurements up to ~3000 °F — which was the surface temperature of the Space Shuttle during its atmospheric reentry. Read on to learn more.

How ISS Will Be Evaluating Photovoltaic Materials

Solar cells account for approximately six percent of the electricity used on Earth; however, in space, they play a significantly larger role, with nearly all satellites relying on advanced solar cells for their power. That’s why Georgia Tech researchers will soon be sending 18 photovoltaic cells to the International Space Station (ISS) for a study of how space conditions affect the devices’ operation over time. Read on to learn more.

Spray Drying Tech Used in Instant Coffee Applied to High-Capacity Battery Production

The Korea Electrotechnology Research Institute (KERI) and the Korea Institute of Materials Science have jointly developed spray drying technology-based high-performance dry electrode manufacturing technology for the realization of high-capacity secondary batteries. Read on to learn more.

Diagnosing a Dud May Lead to a Better Battery

A team of chemists led by Feng Lin and Louis Madsen found a way to see into battery interfaces, which are tight, tricky spots buried deep inside the cell. Read on to learn what this means.

Electronics-Free 3D-Printed Robots

Imagine a robot that can walk, without electronics, and only with the addition of a cartridge of compressed gas, right off the 3D printer. It can also be printed in one go, from one material. That is exactly what roboticists have achieved in robots developed by the Bioinspired Robotics Laboratory at the University of California San Diego. Read on to learn more.

Nanofibers Yield Stronger, Tougher Carbon Fiber Composites

Researchers at the U.S. Department of Energy (DOE)’s Oak Ridge National Laboratory (ORNL) have developed an innovative new technique using carbon nanofibers to enhance binding in carbon fiber and other fiber-reinforced polymer composites — an advance likely to improve structural materials for automobiles, airplanes and other applications that require lightweight and strong materials.