Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

Stories

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INSIDER: Robotics, Automation & Control
UC Berkeley biologists have found robotic inspiration in the creepy ability of cockroaches to squeeze through even the tiniest crack.
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INSIDER: Materials
Slated for launch in 2018, NASA’s Ice, Cloud and land Elevation Satellite-2 (ICESat-2) will carry a 3D-printed part made of polyetherketoneketone (PEKK), a material that has never been used...
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Articles: Aerospace
The technologies NASA develops don’t just blast off into space. They also improve our lives here on Earth. Life-saving search-and-rescue tools, implantable medical devices, advances in commercial aircraft safety,...
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Briefs: Sensors/Data Acquisition
Precision Detector Conductance Definition via Ballistic Thermal Transport
The characteristics of a thermal detector, such as sensitivity, response time, and saturation power (or energy resolution), are functions of the thermal conductance of the detector to its cryogenic environment. The thermal conductance is specified to achieve a tradeoff among...
Briefs: Manufacturing & Prototyping
Precision shims are used as compensators to absorb tolerances between mating components. They significantly reduce manufacturing costs by eliminating the need for each component to be precision-machined in order to achieve the...
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Briefs: Manufacturing & Prototyping
Method for Insertion of Carbon Fiber Through the Thickness of Dense Dry Fiber Preform
Creation of a structural joint for a heat shield for extreme entry environments requires structural fibers penetrating through the thickness of the shield at joint locations. The structural fibers must be made of carbon to withstand extremely high temperatures,...
Briefs: Manufacturing & Prototyping
Robust, High-Temperature Containment Cartridges for Microgravity
Robust, high-temperature containment cartridges are needed for processing materials science experiments in microgravity. In general, the refractory metals (Nb, Ta, Mo, W, Re) possess the chemical inertness and high melting temperatures desired. Of these materials, niobium and tantalum...
Briefs: Manufacturing & Prototyping
Method for Fabricating Metallic Panels with Deep Stiffener Sections
This innovation integrates existing highperformance metallic materials and manufacturing technologies (all of which are now certified and used to produce thinner stiffened panels for launch vehicle structures) in a novel manner to allow fabrication of more structurally efficient...
INSIDER: Materials
Scientists at the Wyss Institute for Biologically Inspired Engineering at Harvard University and the Harvard John A. Paulson School of Engineering and Applied Sciences have brought a fourth dimension to their microscale...
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INSIDER: Medical
Researchers are using a technology likened to "mini force fields" to independently control individual microrobots operating within groups, an advance aimed at using the tiny machines in areas...
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Products: Manufacturing & Prototyping
Spring Connectors
Harwin, Salem, NH, offers Spring Contact Connectors including extended C and Positive Stop models in nine heights that maintain a positive force against a mating surface. They are available in different widths for a choice of spring contact forces, and offer “positive stop” to prevent damage caused by over-compression. They...
Products: Manufacturing & Prototyping
Avnet, Phoenix, AZ, released the ONIXVU440 flexible platform based on the Xilinx Virtex® UltraScaleTM XCVU440 FPGA. The board is designed for rapid prototyping and ASIC emulation of high-performance, highcomplexity...
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Products: Manufacturing & Prototyping
OKW Enclosures, Bridgeville, PA, offers PACONNECT compact plastic enclosures for wired applications. The cases are offered in three sizes and consist of two case shells that are snapped together. Either end can be fitted with...
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Products: Manufacturing & Prototyping
The Gleeble Welding Simulator from Dynamic Systems, Poestenkill, NY, provides a complete platform for welding simulations and testing capabilities, including weld HAZ simulation, crack susceptibility, and nil-strength...
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Products: Manufacturing & Prototyping
OriginLab, Northampton, MA, released Origin® and OriginPro 2016 data analysis and graphing software that features Apps in Origin to add specific graphing and analysis functionality, a Color Chooser, Smart Plotting with...
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Products: Manufacturing & Prototyping
DTS, Seal Beach, CA, has introduced the TSR 6DXC shock recorder that incorporates built-in sensors in a small, rugged system for high shock and vibration data collection. The self-powered system can capture up to 2,000 transient...
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Products: Manufacturing & Prototyping
The OMEGA® PX51-IS/PXM51-IS Series of intrinsically safe pressure transmitters from OMEGA Engineering, Stamford, CT, is designed, tested, and FM-certified for hazardous locations. They offer an all stainless steel...
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Products: Manufacturing & Prototyping
Bond-IT 7050 activated epoxies from Cotronics Corp., Brooklyn, NY, adhere to most plastic surfaces, and bond combinations of dissimilar materials such as metals, ceramics, plastic, and glass. The adhesive is mixed,...
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Products: Manufacturing & Prototyping
Henkel Corporation, Rocky Hill, CT, introduced LOCTITE GC 3W water-washable solder paste with temperature stability at 26.5 °C for six months, and at 40 °C for one month. The material offers stencil life of more than eight hours,...
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Products: Manufacturing & Prototyping
Epoxyset, Lincoln, RI, introduced SetWorx 60 toughened epoxy for high bond strength even at elevated temperatures. It provides electrical insulating properties for electronic applications. SetWorx 60 produces bonds to...
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Products: Manufacturing & Prototyping
Ceramabond™ 571 high-temperature magnesium oxide-based ceramic adhesive from Aremco Products, Valley Cottage, NY, bonds thermocouples to high-temperature molybdenum-rhenium heater tubes for applications to 1760 ºC. The...
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Products: Manufacturing & Prototyping
DELO, Windach, Germany, offers three flexible acrylate-based sealants that can withstand temperatures up to 150 °C, and reach final strength within seconds of curing. DELO-PHOTOBOND GE4009 is a purely light-curing...
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Products: Manufacturing & Prototyping
Formulated for potting, encapsulation, bonding, and sealing applications, Master Bond EP17HT-100 from Master Bond, Hackensack, NJ, is a single-part epoxy system designed to cure in 60-90 minutes at 200-220 °F. The...
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Products: Manufacturing & Prototyping
Dewetron, Wakefield, RI, announced the TRIONet compact data acquisition system that accepts any two of the company’s multi-channel TRION series plug-in modules. The system connects to any Windows computer via USB 3.0 (or...
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Products: Manufacturing & Prototyping
JAI (Glostrup, Denmark/San Jose, CA) has expanded its Spark Series of industrial area-scan cameras with two new models: Spark SP-12000C-CXP4 and Spark SP- 12000M-CXP4 (color camera and monochrome camera, respectively).
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Products: Manufacturing & Prototyping
The McPherson (Chelmsford, MA) Spectral Test Station (STS) is for wavelength testing and calibration from LWIR to 200 nanometers and less. It is for sensor testing, process control, and calibration.
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Products: Imaging
Bitplane (Belfast, Northern Ireland) announced that its proprietary IMS file format would become Open Source. The IMS file format is based on Hierarchical Data Format (HDF5), which is designed to work with huge...
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Products: Photonics/Optics
New ace models from Basler (Ahrensburg, Germany/Exton, PA) feature Sony's IMX249 global shutter CMOS sensor. The cameras deliver 40 frames per second at 2.3 megapixel resolution. Additionally, the models are available with both USB...
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Products: Photonics/Optics
The Photometrics Prime scientific CMOS camera from Photometrics (Tucson, AZ) enables signal restoration and feature detection for localization-based Super Resolution Microscopy. The 4.2-Megapixel Prime features an...
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