Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

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Briefs: Manufacturing & Prototyping
The use of additive manufacturing technologies in aerospace applications has presented both opportunities and challenges. The ability to produce parts and...
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Briefs: Manufacturing & Prototyping
Bismuth Passivation Technique for High-Resolution X-Ray Detectors
The Athena-plus team requires X-ray sensors with energy resolution of better than one part in 3,000 at 6 keV X-rays. While bismuth is an excellent material for high X-ray stopping power and low heat capacity (for large signal when an X-ray is stopped by the absorber), oxidation of...
Application Briefs: Manufacturing & Prototyping
The Desert RATS (Research and Technology Studies) Space Exploration Rover has roamed the Arizona desert, maneuvering the terrain as the wind and temperatures swing from one extreme to another. NASA...
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Research News: Lighting
Ming Ma, a doctoral student in the Department of Materials Science and Engineering at Rensselaer Polytechnic Institute, has developed a new method to manufacture...
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Briefs: Manufacturing & Prototyping
A 5×5 silicon microlens array was developed using a silicon micromachining technique for a silicon-based THz antenna array. The feature of the silicon micromachining technique enables one...
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Briefs: Manufacturing & Prototyping
Method for Reduction of Silver Biocide Plating on Metal Surfaces
Silver ions in aqueous solutions (0.05 to 1 ppm) are used for microbial control in water systems. The silver ions remain in solution when stored in plastic containers, but the concentration rapidly decreases to non-biocidal levels when stored in metal containers. The silver deposits...
Briefs: Manufacturing & Prototyping
Flight Software Math Library
The flight software (FSW) math library is a collection of reusable math components that provides typical math utilities required by spacecraft flight software. These utilities are intended to increase flight software quality reusability and maintainability by providing a set of consistent, well-documented, and tested...
Briefs: Manufacturing & Prototyping
Phase Change Material Thermal Power Generator
An innovative modification has been made to a previously patented design for the Phase Change Material (PCM) Thermal Generator, which works in water where ocean temperature alternatively melts wax in canisters, or allows the wax to re-solidify, causing high-pressure oil to flow through a hydraulic...
Briefs: Manufacturing & Prototyping
The Thermal Hogan — A Means of Surviving the Lunar Night
A document describes the Thermal Hogan, a new shelter concept that would be used on the Moon to moderate the extreme nighttime temperatures, allowing survival of equipment with minimal heater power. It is lightweight, has few mechanical parts, and would be relatively easy to deploy on the...
Briefs: Manufacturing & Prototyping
A design of an Active Magnetic Regenerative Refrigeration (AMRR) system has been developed for space applications. It uses an innovative 3He cryogenic circulator to...
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Articles: Manufacturing & Prototyping
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Articles: Manufacturing & Prototyping
Garrett Finney moved the office coffeemaker into the full-size, cardboard mockup of the new trailer he was designing. The need for caffeine — and the threat of hot coffee accidentally...
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Briefs: Manufacturing & Prototyping
Advanced Materials and Fabrication Techniques for the Orion Attitude Control Motor
Rhenium, with its high melting temperature, excellent elevated temperature properties, and lack of a ductile-to-brittle transition temperature (DBTT), is ideally suited for the hot gas components of the ACM (Attitude Control Motor), and other hightemperature...
Briefs: Manufacturing & Prototyping
A proof-of-concept device is being developed (see figure) for hydrogen gas production based on water-splitting redox reactions facilitated by cobalt tetra-aryl porphyrins (Co[TArP])...
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Briefs: Manufacturing & Prototyping
Circularly Polarized Microwave Antenna Element With Very Low Off-Axis Cross-Polarization
The goal of this work was to improve offaxis cross-polarization performance and ease of assembly of a circularly polarized microwave antenna element. To ease assembly, the initial design requirement of Hexweb support for the internal circuit part, as well as...
Briefs: Manufacturing & Prototyping
Flash Cracking Reactor for Waste Plastic Processing
Conversion of waste plastic to energy is a growing problem that is especially acute in space exploration applications. Moreover, utilization of heavy hydrocarbon resources (wastes, waxes, etc.) as fuels and chemicals will be a growing need in the future. Existing technologies require a trade-off...
Briefs: Manufacturing & Prototyping
Ultra-Low Heat- Leak, High- Temperature Superconducting Current Leads for Space Applications
NASA Goddard Space Flight Center has a need for current leads used in an adiabatic demagnetization refrigerator (ADR) for space applications. These leads must comply with stringent requirements such as a heat leak of approximately 100 μW or less while...
Videos: Electronics & Computers
KEYENCE Corp. (Elmwood Park, NJ) has introduced the CV-X100 Series. New tools include Auto-Teach Inspection, as well as pointand- click measurement. The Auto-Teach Inspection technology automatically makes detections based...
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Articles: Manufacturing & Prototyping
What is 3D Printing? The terms “3D printing” and “additive manufacturing” refer to processes that automatically build objects layer-by-layer from computer data. The technology is already well...
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Briefs: Manufacturing & Prototyping
The use of mirror assemblies is commonplace in the aerospace industry, as most satellites and spacecraft contain optics. The fabrication of these mirrors is extremely complex due to the...
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Briefs: Manufacturing & Prototyping
The NASA Deep Space Network (DSN) uses commercial waveguide windows on the output waveguide of Ka-band (32 GHz) low-noise amplifiers. Mechanical failure of these windows resulted in an...
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Briefs: Manufacturing & Prototyping
Technology has been developed for a class of self-contained, long-duration power sources called beta batteries, which harvest the energy contained in the...
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Briefs: Manufacturing & Prototyping
Magnetic Shield for Adiabatic Demagnetization Refrigerators (ADR)
A new method was developed for creating a less expensive shield for ADRs using 1018 carbon steel. This shield has been designed to have similar performance to the expensive vanadium permen dur shields, but the cost is 30 to 50% less. Also, these shields can be stocked in a variety of...
Articles: Manufacturing & Prototyping
Tobii Technology Tobii REXwww.tobii.com Users of the Tobii Technology REX, a USB-connected peripheral, may want to be careful about rolling their eyes. REX, a device that can be placed on...
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News: Manufacturing & Prototyping
Software Helps Visualize the Structures of Molecules
Hitoshi Goto, associate professor in Toyohashi Tech’s Department of Computer Science and Engineering, has helped develop and his lab is using original software-based tools to better understand a variety of physical, chemical, and biological phenomena at the molecular level.
Briefs: Manufacturing & Prototyping
The harmful properties of lunar dust, such as small size, glass composition, abnormal surface area, and coatings of imbedded nanophase iron, lead to a unique coupling of the...
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Briefs: Manufacturing & Prototyping
Development of a Centrifugal Technique for the Microbial Bioburden Analysis of Freon (CFC-11)
NASA Procedural Requirement 8020.12C entitled “Planetary Protection Provisions for Robotic Extraterrestrial Missions” states that the source-specific encapsulated microbial density for encapsulated organisms (div(0)) in nonmetallic materials ranges...
Briefs: Manufacturing & Prototyping
Advanced Materials and Manufacturing for Low-Cost, High-Performance Liquid Rocket Combustion Chambers
A document describes the low-cost manufacturing of C103 niobium alloy combustion chambers, and the use of a high-temperature, oxidation-resistant coating that is superior to the standard silicide coating. The manufacturing process involved...
Blog: Research Lab
U.S. Manufacturing Needs A Brand Makeover
Today we're pleased to have a guest blog from Eileen Markowitz, president of Thomas Industrial Network. To engage this new generation of manufacturers, we must restore — and elevate — the perception of manufacturing in America.

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