Manufacturing & Prototyping

4D Printing of Smart Materials with Electromechanical Properties

Researchers at Universidad Carlos III de Madrid (UC3M) have created software and hardware for a 4D printer with applications in the biomedical field.

A Two-in-One Storage and Computing Device

A multi-institutional project led by a Penn State researcher is focused on developing an all-in-one semiconductor device that can both store data and perform computations. The project recently received $2 million in funding over three years as part of the new National Science Foundation Future of Semiconductors (FuSe) program.

Regolith-Polymer 3D Printing

Recognizing the need for in-situ resource utilization (ISRU) to support long-duration human missions to the Moon and Mars, NASA’s Kennedy Space Center and Sidus Space have developed a novel three-dimensional print head apparatus using regolith-polymer mixtures as a building material.

New Fuel Cell Architecture Uses Nanowires for Durability

A promising, more durable fuel cell design could help transform heavy-duty trucking and other clean fuel cell applications.

Conductive Carbon Fiber Polymer Composite

Inventors from NASA Langley and NASA Ames have created a new type of carbon fiber polymer composite that has a high thermal conductivity.

Leveraging 3D Printing and Decentralized Production in the Face of Red Sea Conflicts

The Red Sea, historically renowned as a vital sea route connecting the East and the West, finds itself at the center of a complex crisis triggered by escalating geopolitical tensions.

Optimizing Warehouse Logistics with Autonomous Mobile Robots

Material transport workflows for production and assembly lines are time-consuming, non-value-adding tasks for most manufacturers. AMRs provide a simple, efficient, and cost-effective way to automate material handling and in-house transportation tasks in nearly any situation where employees would previously have been required to push carts around the facility.

Tiny, Fully Functional Water-Strider and Mini-Bug Robots

Reporting on their work in the proceedings of the IEEE Robotics and Automation Society’s International Conference on Intelligent Robots and Systems, the mini-bug weighs in at eight milligrams, while the water strider weighs 55 milligrams. Both can move at about six millimeters a second.

Snail-Inspired Robot Could Scoop Ocean Microplastics

Inspired by a small and slow snail, scientists have developed a robot prototype that may one day scoop up microplastics from the surfaces of oceans, seas, and lakes.

Achieving Flexibility, Reliability, and Safety with Autonomous Mobile Robots

With 40 years of experience to its name, Sunview Patio Doors Ltd. has solved one of the industry’s top challenges: meeting customers’ increased demands for faster and better services, while providing an option for product customization.

Unveiling the Future of Robotic Sanding and Polishing with Material Abrasion Technology

This article examines advancements in Flexiv’s material abrasion technology, specifically focusing on sanding and polishing applications and the utility of force control technology.

New Products

See the new products, including Beam Global’s EV ARC, an advanced sustainable charging infrastructure solution for EVs; Solvay's SolvaLite® 716 FR, an innovative fast-curing epoxy prepreg system; Recyclus Group's solution for the safe storage and transportation of lithium-ion (Li-ion) batteries, the LiBox; and Freudenberg Sealing Technologies' new type of foldable gasket for battery electric vehicles.

Integrating Dimensions to Get More Out of Moore’s Law

Moore's Law, a fundamental scaling principle for electronic devices, forecasts that the number of transistors on a chip will double every two years, ensuring more computing power —...

Coherent Establishes 6-inch InP Wafer Fabrication Capability

Coherent has established what the company describes as the "world's first capability for 6-inch indium phosphide (InP) wafer fabrication." The compound semiconductor and...

Structurally Healable, Highly Conductive New Cathode for Solid-State Lithium-Sulfur Batteries

Engineers at the University of California San Diego have developed a new cathode material for solid-state lithium-sulfur batteries that is electrically conductive and structurally healable — features that overcome the limitations of these batteries’ current cathodes.

3D Ice Printing Artificial Blood Vessels

New research shows the possibility of using 3D ice printing to help create structures that resemble blood vessels in the body. 3D ice printing generally involves adding a stream of water to a very cold surface.

Additive Manufacturing Subtracts from Rocket Build Time

Additive manufacturing is allowing NASA to deliver payload services and launch services at a better price point.

5Ws of the Light Sail

A light sail developed by Cornell’s Space Systems Design Studio (SSDS) could one day propel small spacecraft through interstellar realms.

Rapidly Printing with Liquid Metal

MIT researchers say their technique, liquid metal printing (LMP), is at least 10 times faster than a comparable metal additive manufacturing process. It involves depositing molten aluminum along a predefined path into a bed of tiny glass beads.

Readers Select 2023 Products of the Year

See the products of the year: The Talaria TWO Module Ultra-Low Power Wi-Fi optimized solution for cloud-connected IP video IoT devices by InnoPhase IoT; Hexagon's Elements, simulation software to better understand the increasingly complex behavior of systems in modern products; and Nexa3D's highest throughput additive production system, the QLS 820.

Additive Manufacturing Model-Based Process Metrics

Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.

Circumferential Scissor Spring Enhances Precision in Hand Controllers

Innovators at NASA’s Johnson Space Center have designed a circumferential scissor spring mechanism, that when incorporated into a hand controller, improves the restorative force to a control stick’s neutral position. The design also provides for operation on a more linear portion of the spring’s force deflection curve, yielding better feedback to the user.

A Soft Robotic Hand Uses AI to Improve Hand Dexterity

A first-of-its-kind robotic glove is lending a “hand” and providing hope to piano players who have suffered a disabling stroke. Developed by researchers from Florida Atlantic University’s College of Engineering and Computer Science, the soft robotic hand exoskeleton uses artificial intelligence to improve hand dexterity.

Miniscule Robots of Metal and Plastic

A technique enables manufacturing of minuscule robots by interlocking multiple materials in a complex way.

Wearable Health Sensor for Monitoring Muscle Atrophy

Researchers at The Ohio State University have fabricated the first wearable sensor designed to detect and monitor muscle atrophy. This new study published in the journal IEEE Transactions on Biomedical Engineering suggests that an electromagnetic sensor made out of conductive “e-threads” could be used as an alternative to frequent monitoring using MRI.