Materials & Coatings

Materials

Learn the latest developments and technical resources for next-generation materials technologies. Learn more about the applications in aerospace, medical, military, and 3D printing.

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Briefs: Materials
A proposed "kinematic inchworm"-type linear actuator would move a mass as large as 2 kg along rails, with lengthwise position controllable in increments as small as 50 nm. The actuator could be...
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Briefs: Materials
Research has shown that with suitable processing, one can produce a polycrystalline version of a terbium/dysprosium alloy suitable for use in a magnetostrictive actuator for generating...
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Briefs: Materials
Extruding Tb/Dy for Magnetostrictive Actuators
A process that is undergoing development would be used to mass-produce textured polycrystalline rods of a terbium/dysprosium alloy for cryogenic magnetostrictive actuators. The rolling-and-heat-treatment process described in the preceding article yields a high degree of crystal orientation, but is...
Briefs: Materials
An improved magnetostrictive valve for remotely controlling a flow of liquid helium has been developed. Heretofore, flows of liquid helium have been controlled by use of valves with...
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Briefs: Energy
Separating Ethanol From Water Via Differential Miscibility
The differential miscibility of castor oil in ethanol and water would be exploited to separate ethanol from water, according to a proposal. Burning the separated ethanol would produce more energy than would be consumed in the separation process. In contrast, the separation of a small amount...
Briefs: Mechanical & Fluid Systems
A process for the fabrication of a polycrystalline diamond membrane involves chemical vapor deposition (CVD) of diamond onto a silicon substrate, followed by conventional...
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Briefs: Materials
Separating Ethanol From Water Via Differential Solubility
The differential solubility of sulfur in ethanol and water could be exploited to separate ethanol from water. The energy that could be produced by burning the separated ethanol would be more than that required in the separation process. In contrast, the separation of a small amount of...
Briefs: Materials
Flexible thermal-insulation blankets made of ceramic fibers can be protected against weather and handling by attaching thin metal face sheets. In applications in which the blankets are exposed to gas...
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Briefs: Materials
Improved aerogel-based thermal insulation systems have been developed to provide cost-effective and easier-to-handle alternatives to various types of multilayer insulation (MLI) and evacuated...
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Briefs: Materials
Improved polymer electrolyte membranes for direct methanol fuel cells can be made by any of a variety of processes in which cross-linked polystyrene sulfonic acid (PSSA) is...
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Briefs: Materials
Improved zirconium- and hafnium-based ceramic composites have been invented in an effort to obtain better resistance to ablation at high temperature. These ceramics are suitable for use as...
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Briefs: Materials
Hybrid Composite Overwraps for Low-Pressure Tanks
Hybrid versions of the high-performance overwraps used on some low-pressure tanks have been proposed. The hybrid overwraps would weigh less than do the corresponding nonhybrid overwraps, as explained below.
Briefs: Materials
Repair of Composite-Overwrapped Pressure Vessels
Pressure vessels overwrapped with graphite-fiber-based composite materials that become damaged would be salvaged by a proposed repair technique. The need for the technique arises as follows: High-performance graphite-fiber-based composites are very susceptible to damage from impact or cutting....
Briefs: Materials
Properties of Cubic Boron Nitride Films
A report describes an experimental study of the surface-chemical, microstructural, and tribological properties of cubic boron nitride (c-BN) films, which are potentially useful as hard, wear-resistant coatings on bearings and on steel-cutting tools. For the experiments, BN films about 500 nm thick were...
Briefs: Materials
Polymeric Composite Damage Protective Overwraps for Composite Pressure Vessels
Damage-tolerant polymeric composite overwraps have been proposed for lightweight pressure vessels that are made of composites of graphite fibers in polymeric matrices. Graphite-fiber/polymer composites are vulnerable to impact damage; overwraps on the pressure vessels...
Briefs: Materials
Continuing efforts to develop lightweight, flexible thermal-insulation blankets that withstand high temperatures have led to design and fabrication concepts that effect the following...
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Briefs: Materials
An improved method of fabricating membrane electrode structures for methanol fuel cells is similar to the method described in the preceding article, except that in this method, the...
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Briefs: Materials
Electric arcs and electrochemical etching can be used to impart microscopic textures to surfaces of metals. In electric-arc texturing, one strikes an arc between a water-cooled electrode...
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Briefs: Materials
Doping with silver bromide has been found to be an effective technique for enhancing the optical homogeneity and other qualities of single crystals of lead bromide. These crystals are grown from...
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Briefs: Materials
A method of fabricating membrane electrode structures for methanol fuel cells involves, among other things, the use of improved sprayers to deposit inks containing catalytic metals on...
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Briefs: Materials
Polyimides have been used widely in fiber-reinforced composite materials for aerospace components and in thin films for packaging of electronic circuitry. Typically, the synthesis of a...
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Briefs: Materials
A process that involves reaction bonding makes it possible to form strong joints, with tailorable thicknesses and compositions, between high-temperature-resistant structural parts...
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Briefs: Materials
Diffusing Hf and Si Into Aluminide Bond Coats for TBCs
A process for making superior diffusion platinum-aluminide bond coats for plasma-sprayed or physical-vapor-deposited thermal-barrier coats (TBCs) on superalloy substrates has been devised. The novel aspect of the process lies in the use of several relatively inexpensive pack diffusion steps to...
Briefs: Materials
An improved method of synthesis of crystalline tin monoxide (SnO) powder for use in anodes of lithium-ion electrochemical power cells has been developed. The carbon used in anodes of...
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Briefs: Materials
Zn4Sb3 has been identified as a high-performance thermoelectric material. In p-type, Zn4Sb3 samples have exhibited the greatest dimensionless thermoelectric figure of merit ever observed...
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Briefs: Materials
Cold Hibernated Elastic Memory (CHEM) Expandable Structures
Experiments have confirmed the feasibility of a new class of lightweight, reliable, simple, and low-cost expandable structures. The concept called "cold hibernated elastic memory" (CHEM) utilizes the shape memory polymers (SMPs) in open cellular structures. Basically, these structures are...
Briefs: Materials
Materials based on β-Zn4Sb3have been found to exhibit unusually high values of the dimensionless thermoelectric figure of merit at temperatures between 200 and 400 °C. The discovery...
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Briefs: Motion Control
A surface-micromachining process has been devised for use in fabricating microscopic polycrystalline diamond structures (e.g., bridges and cantilevers) as integral parts...
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Briefs: Materials
Nonchromic Acid Brightener for Brass and Copper
A process for precleaning brass and copper parts before processing them further in a clean room includes a brightening chemical treatment in solution of 85 volume percent phosphoric acid, 3 volume percent nitric acid, and 12 volume percent acetic acid. This solution acts rapidly and can be discarded...

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