Materials & Coatings

Metals

Learn what’s trending in the engineering metals used in 3D printing, military, medical devices, automotive, and manufacturing. Find the latest applications that design engineers are using to meet their design challenges.

Stories

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Briefs: Manufacturing & Prototyping
Idaho National Laboratory has developed world-class capabilities to help industry design efficient SPS manufacturing processes. The lab’s newest addition makes it possible to manufacture new materials at industrially relevant scales.
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Special Reports: Materials
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Advanced Materials & Coatings - May 2023
Breakthroughs in plastics, composites, metals, and other materials technologies are enabling exciting new applications in industries ranging from aerospace to automotive to medical. Read more in this...

Briefs: Materials
Engineers have developed a modeling and manufacturing technique that generates unique verification tools which simulate cracks in metals within X-ray setup part-testing geometries.
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Briefs: Materials
Researchers have created a way to make a 3D-printable nanocomposite polymeric ink that uses carbon nanotubes — known for their high tensile strength and lightness. This revolutionary ink could replace epoxies.
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Briefs: Materials
Scientists used a 3D printer to create a high-performance metal alloy with an unusual composition that makes it stronger and lighter than state-of-the-art materials currently used in gas turbine machinery.
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Briefs: Power
A research team has gained new insight by capturing real-time movies of copper nanoparticles as they convert CO2 and water into renewable fuels and chemicals: ethylene, ethanol, and propanol, among others.
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Briefs: Wearables
New research shows the glittering, serpentine structures that power wearable electronics can be created with the same technology used to print concert t-shirts.
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Videos of the Month: Materials
Videos of the month for March 2023.
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Briefs: Materials
A new battery design could help ease integration of renewable energy into the nation's electrical grid at lower cost, using Earth-abundant metals.
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Articles: Wearables
To learn more about each technology, see the contact information provided for that innovation.
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Special Reports: Manned Systems
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Aerospace Manufacturing - February 2023
Learn about advances in 3D printing of spacecraft, large-scale aerospace composites manufacturing, cutting tools for tomorrow's sustainable aircraft, and more in this compendium of recent articles from...

Articles: Aerospace
According to Grand View Research, the global additive manufacturing market size is estimated to reach $76.16 billion by 2030, growing at a CAGR of 20.8 percent.
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Q&A: Test & Measurement
Researchers have developed a theory that predicts the limits to which metals can be subjected to cyclic stress before failing.
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Special Reports: Energy
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Vehicle Electrification - January 2023
Innovation is happening at a rapid pace in the e-mobility space. Read this compendium of recent articles from the editors of Automotive Engineering and Truck & Off-Highway Engineering to learn about...

Briefs: Tubing & Extrusion
The tool straightens thin, malleable 4-mm metal tubes like those used for fuel, pneumatic, or hydraulic pressurized lines.
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Briefs: Design
Researchers report that automated high-resolution electron imaging can capture the nanoscale deformation events that lead to metal failure and breakage.
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Briefs: Design
NASA has developed a new metal matrix composite (MMC) that can repair itself from large fatigue cracks that occur during the service life of a structure.
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INSIDER: Semiconductors & ICs
At 200 times stronger than steel, graphene has been hailed as a super material of the future since its discovery in 2004. The ultrathin carbon material is an incredibly strong...
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INSIDER: Sensors/Data Acquisition
The challenge of fabricating nanowires directly on silicon substrates for the creation of the next generation of electronics has finally been solved by...
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Special Reports: Electronics & Computers
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Additive Manufacturing - November 2022
AM/3D Printing is fundamentally changing how products are prototyped and produced in aerospace, medical, electronics, and many other fields. To help you keep pace with the latest advances, we present this...

Briefs: Materials
This new approach is useful for building radiation shields via the Z-grading method, the process of layering metal materials with different atomic numbers to provide radiation protection for protons, electrons, and x-rays.
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Briefs: Energy
The soft and stretchable device converts movement into electricity and can work in wet environments.
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Articles: Manufacturing & Prototyping
The 3D printing industry has grown quickly over the last decade with average compound annual growth rates of around 27 percent leading to a market size of $17.7 billion in 2022.
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INSIDER: Transportation
A first-ever simulation of aluminum conductivity offers a recipe for an inexpensive substitute for copper.
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Articles: Power
The element niobium (Nb), a transition metal, stands ready to improve the performance of one of the lithium-ion (Li-ion) battery’s confusing array of possible electrode chemistries — the LTO...
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Briefs: Design
This invention is a method of removing or adsorbing a target substance or material.
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Briefs: Lighting Technology
Plasmonics is a technology that essentially traps the energy of light in groups of electrons oscillating together on a metal surface.
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Briefs: Materials
Applications include a smart fabric for exoskeletons, an adaptive cast that adjusts its stiffness as an injury heals, or a deployable bridge that could be unrolled and stiffened.
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Briefs: Sensors/Data Acquisition
The process predicts when and where microscopic cracks will occur before they become catastrophic.
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Videos