Metals

A Path to Safer, High-Energy Electric Vehicle Batteries

This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.

Better Texture for Better Batteries

To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.

A New Method to Design Better Metallic Materials

In a new study, researchers from the University of Illinois Urbana-Champaign reported that automated high-resolution electron imaging can capture the nanoscale deformation events that lead to metal failure and breakage at the origin of metal failure. Read on to learn more.

3D Printing Multiple Metals in a Single Complex Structure

Guhaprasanna “Guha” Manogharan and his team at Penn State College of Engineering and the Center for Innovative Materials Processing through Direct Digital Deposition (CIMP-3D) have developed a method to 3D print complex parts with different materials to achieve multiple design and engineering goals.

Strong, Stretchy, 3D-Printed Metamaterials

MIT engineers have found a way to fabricate a metamaterial that is both strong and stretchy. The base material is typically highly rigid and brittle, but it is printed in precise, intricate patterns that form a structure that is both strong and flexible.

Researchers Pioneer Nanosensor for Real-Time Iron Detection in Plants

Researchers have developed a groundbreaking near-infrared fluorescent nanosensor capable of simultaneously detecting and differentiating between iron forms — Fe(II) and Fe(III) — in living plants. Read on to learn more about it.

A Triple-Layer Battery Resistant to Fire and Explosion

The triple-layer solid electrolyte features a robust middle layer that boosts the battery’s mechanical strength, while its soft outer surface ensures an excellent electrode contact, facilitating an easy movement of lithium ions. Read on to learn more.

Flexible Lightweight Radiation Shielding

An innovator at NASA Langley Research Center has developed a novel method for making thin, lightweight radiation shielding that can be sprayed or melted onto common textiles used in clothing such as cotton, nylon, polyester, Nomex, and Kevlar. Read on to learn more about it.

Fabricating Ultrastrong Aluminum Alloys for Additive Manufacturing

Purdue University material engineers have created a patent-pending process to develop ultrahigh-strength aluminum alloys that are suitable for additive manufacturing because of their plastic deformability. Read on to learn more.

Maintaining Quantum Characteristics, Even in 3D Materials

An international team has developed a novel approach to maintain special quantum characteristics, even in 3D materials.

How Much Do You Know About Bonded Dissimilar Metals?

Engineers are constantly looking for metals to solve their design dilemmas. Bonded dissimilar metals offer vastly improved performance while minimizing the design trade-offs of single metals. How much do you know about bonded dissimilar metals? Find out with this quiz.

Engineering Carbon-Based Semiconductors for Next-Gen Electronics

A Duke University team's approach takes a metallic nanotube, which always lets current through, and transforms it into a semiconducting form that can be switched on and off. Read on to learn more.

Critical Minerals Recovery from Electronic Waste

A PNNL research team used a simple mixed-salt water-based solution and their knowledge of metal properties to separate valuable minerals in continuously flowing reaction chambers. Read on to learn more.

Detecting Additive Manufacturing Defects in Real Time

A research team led by Associate Professor Tao Sun has made new discoveries that can expand additive manufacturing in aerospace and other industries that rely on strong metal parts. Read on to learn more.

Replacing Thick Insulation with Thin MXenes

Research reports that MXenes, a class of 2D materials originally discovered at Drexel University in 2011, demonstrate the rare combination of high electrical conductivity and low thermal conductivity.

Large Format Windows: From Material to Mission

Defense applications, in particular, are always tasked with the balancing act that optimizes size, weight, power, and cost (SWaP-C) efficiencies when specifying new equipment. The challenge is how to balance beneficial trade-offs for optimal performance. Read on to learn more.

Videos of the Month

See the videos of month, including one on UW researchers developing a flexible, durable electronic prototype that can harvest energy from body heat and turn it into electricity that can be used to power small electronics; one on Purdue University researchers using both ultrasonic waves and X-ray CT to “see inside” manufactured objects nondestructively; one on Rotograb, a robotic hand that merges the dexterity of human hands with the strength and efficiency of industrial grippers; and more.

Critical Minerals Recovery from Electronic Waste

A PNNL research team used a simple mixed-salt water-based solution and their knowledge of metal properties to separate valuable minerals in continuously flowing reaction chambers. Read on to learn more.

Crafting Safe, Long-Cyclable Lithium Metal Batteries for High Temperatures

A research team led by Professor Dong-Myeong Shin of the Department of Mechanical Engineering at the University of Hong Kong has developed a new generation of lithium metal batteries, representing a significant advancement in the field. Here, an interview with Shin to learn more about the technology.

Shedding Weight: Connectivity in Military-Aerospace Applications

Weight is among the most critical factors behind component choice when it comes to aerospace applications. Being among the bulkiest of components, connectors and cables need to embrace the latest scientific advances in order to reduce weight and enhance performance, fuel efficiency, and overall system reliability. This article outlines the recent advances enabling lighter connectors for aircraft, satellites, and drones.

Next-Generation Batteries Incorporate Cells with Silicon Anodes

Researchers have developed better rechargeable batteries by applying silicon to the batteries’ cathodes. Read on to learn more about it.

A Cheaper, Greener, More Efficient Alternative to Lithium-ion Batteries

It's time to rethink battery technology. Compared to other existing or developing technologies, a new lithium metal-based solid-state battery brings some significant advantages: It can be charged and discharged within one minute, lasts about 10 times as long as a Li-ion battery, and is insensitive to temperature fluctuations. Read on to learn more about it.

Hexagonal Electrohydraulic Modules Shape-Shift into Versatile Robots

Scientists at the Max Planck Institute for Intelligent Systems (MPI-IS) have developed hexagon-shaped robotic components, called modules, that can be snapped together...

Pure Lithium Bets on Vanadium Cathodes to Save U.S. Battery Independence

Continuing a common theme among some presenters at The Battery Show North America, Emilie Bodoin, the CEO and Co-Founder of Pure Lithium, which is betting on lithium...

Iron Could Be Key to Less Expensive, Greener Lithium-Ion Batteries

Researchers are hoping to spark a green battery revolution by showing that iron instead of cobalt and nickel can be used as a cathode material in lithium-ion batteries. Read on to learn more.

Advanced Laser Cleaning Robotic Work Cells Turbocharge Industrial Processes

Enclosed robotic laser parts cleaning systems are poised to safely remove rust and contamination as well as condition surfaces at dramatically higher volumes and at lower cost than conventional methods. Read on to learn more about the process.

RTV Silicone Sealing Method for Component Interfaces

The RTV sealing method may benefit terrestrial applications that may demand cure-in-place internal seals. The method could also innovate manufacturing processes for components by enhancing the speed of assembly while increasing seal integrity. Read on to learn more.