Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

Stories

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Blog: Energy
Research shows that the next generation of lithium-sulfur batteries may be capable of being charged in less than five minutes, instead of the current several hours it takes.
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Special Reports: RF & Microwave Electronics
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Aerospace & Defense Sensing - April 2024
The world's first long‐range radio communications with an atomic quantum sensor…a sensor material 10x stronger than Kevlar…a microchip combining two Nobel Prize‐winning techniques to monitor the...

Blog: Materials
A process of heating carbon nitride to the required degree of crystallinity, maximizing the functional properties of this material for photocatalysis.
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Articles: Design
See the products of tomorrow, including: a new metamaterial that takes advantage of the non-reciprocal magnetoelectric (NME) effect; fully 3D-printed, three-dimensional solenoids; and a freeze-resistant hydration system.
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Briefs: Wearables
Taking inspiration from origami, MIT engineers have now designed a medical patch that can be folded around minimally invasive surgical tools and delivered through airways, intestines, and other narrow spaces, to patch up internal injuries.
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Briefs: Manufacturing & Prototyping
Researchers at Universidad Carlos III de Madrid (UC3M) have created software and hardware for a 4D printer with applications in the biomedical field.
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Briefs: Manufacturing & Prototyping
Recognizing the need for in-situ resource utilization (ISRU) to support long-duration human missions to the Moon and Mars, NASA’s Kennedy Space Center and Sidus Space have developed a novel three-dimensional print head apparatus using regolith-polymer mixtures as a building material.
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Briefs: Power
Researchers at Lawrence Berkeley National Laboratory (Berkeley Lab) have developed a conductive polymer coating — called HOS-PFM — that could enable longer lasting, more powerful lithium-ion (Li-ion) batteries for electric vehicles.
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Briefs: Materials
A promising, more durable fuel cell design could help transform heavy-duty trucking and other clean fuel cell applications.
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Briefs: Materials
Inventors from NASA Langley and NASA Ames have created a new type of carbon fiber polymer composite that has a high thermal conductivity.
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Articles: Semiconductors & ICs
Currently, researchers are exploring the use of adhesives in combination with laser-cut gasket materials to deliver maximum energy density, miniaturization, and while maintaining a high degree of hermetic integrity to assure long-lived operation and efficiency.
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Briefs: Materials
Reporting on their work in the proceedings of the IEEE Robotics and Automation Society’s International Conference on Intelligent Robots and Systems, the mini-bug weighs in at eight milligrams, while the water strider weighs 55 milligrams. Both can move at about six millimeters a second.
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Briefs: Photonics/Optics
Robots and cameras of the future could be made of liquid crystals, thanks to a new discovery that significantly expands the potential of the chemicals already common in computer displays and digital watches. The findings are a simple and inexpensive way to manipulate the molecular properties of liquid crystals with light exposure.
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Briefs: Green Design & Manufacturing
Inspired by a small and slow snail, scientists have developed a robot prototype that may one day scoop up microplastics from the surfaces of oceans, seas, and lakes.
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Briefs: Energy
New Solid-State Battery Design Charges in Minutes
Researchers from the Harvard John A. Paulson School of Engineering and Applied Sciences have developed a new lithium metal battery that can be charged and discharged at least 6,000 times — more than any other pouch battery cell — and can be recharged in a matter of minutes.
Briefs: Energy
Researchers at the U.S. Department of Energy’s Argonne National Laboratory have invented and patented a new cathode material that replaces lithium ions with sodium and would be significantly cheaper.
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Briefs: Materials
Many electric vehicles are powered by batteries that contain cobalt — a metal that carries high financial, environmental, and social costs. MIT researchers have now designed a battery material that could offer a more sustainable way to power electric cars. The new lithium-ion (Li-ion) battery includes a cathode based on organic materials, instead of cobalt or nickel (another metal often used in Li-ion batteries).
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Briefs: Energy
When it comes to making batteries that last longer, a team of researchers including engineers at Brown University and Idaho National Laboratory believes the key might be in how things get clean — specifically how soap works in this process.
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Special Reports: Medical
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MD&M West 2024 - A Closer Look - March 2024
See how human‐machine interfaces are transforming healthcare, digital twins are speeding medical innovation, novel materials are transforming wound healing, and much more in this exclusive...

Quiz: Materials
Materials science has led to breakthroughs in medicine, renewable energy, and nanotechnology, with the potential for other revolutionary applications. How much do you know about materials science? Find out with this quiz.
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INSIDER: Manufacturing & Prototyping
Coherent has established what the company describes as the "world's first capability for 6-inch indium phosphide (InP) wafer fabrication." The compound semiconductor and...
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Blog: Power
Engineers at the University of California San Diego have developed a new cathode material for solid-state lithium-sulfur batteries that is electrically conductive and structurally healable — features that overcome the limitations of these batteries’ current cathodes.
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INSIDER: Medical
“Soft robots,” medical devices and implants, and next-generation drug delivery methods could soon be guided with magnetism — thanks to a metal-free magnetic gel...
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Special Reports: IoMT
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Medical Manufacturing & Outsourcing - March 2024
Assembly technology for next-gen robot-assisted surgery…advancing medical device sustainability with new specialty thermoplastics…how to integrate IoT devices to improve safety in medical...

Blog: Medical
New research shows the possibility of using 3D ice printing to help create structures that resemble blood vessels in the body. 3D ice printing generally involves adding a stream of water to a very cold surface.
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Blog: Materials
MIT researchers say their technique, liquid metal printing (LMP), is at least 10 times faster than a comparable metal additive manufacturing process. It involves depositing molten aluminum along a predefined path into a bed of tiny glass beads.
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Briefs: Manufacturing & Prototyping
Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.
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Briefs: Motion Control
A technique enables manufacturing of minuscule robots by interlocking multiple materials in a complex way.
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Briefs: Materials
Engineers at the University of California San Diego have developed electronic “stickers” that measure the force exerted by one object upon another. The force stickers are wireless, run without batteries and fit in tight spaces. That makes them versatile for a wide range of applications.
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