Materials & Coatings

In-Space Manufacturing of Self-Replicating Machines

How do we get to a future of self-replicating, Von Neumann space probes? What are some of the steps required to convert the Asteroid Belt into a partial Dyson Sphere? The answer lies in ISAM or in-space servicing assembly and manufacturing, 3D printing on-orbit, and fully automated, ‘lights-out’ production on-Earth.

The Rise of the Celestial Assembly Line

The concept of space factories holds immense potential to revolutionize space exploration and benefit humanity on Earth. By leveraging advancements in 3D printing, robotics, and automation, these celestial assembly lines will pave the way for a more sustainable and cost-effective space economy.

Videos of the Month

See the videos of the month, including one on NASA’s Europa Clipper spacecraft; one on the Dragonfly rotorcraft and how it was tested multiple times by Johns Hopkins Applied Physics Laboratory in wind tunnel facilities; one on a team from Los Alamos National Laboratory going to the Haughton Impact Crater on Devon Island, Canada — a frigid environment similar to Mars; and one on engineers at the U.S. Naval Research Laboratory’s Naval Center for Space Technology recently completing robotic payload component level testing.

The Heat Is on Data Storage — Which Is Now OK

A University of Pennsylvania team demonstrated memory technology capable of enduring temperatures as high as 600 °C — more than twice the tolerance of any commercial drives on the market — and these characteristics were maintained for more than 60 hours.

3D-Printed Mini-Actuators Can Move Small Soft Robots, Lock Them Into New Shapes

Researchers from North Carolina State University have demonstrated miniature soft hydraulic actuators that can be used to control the deformation and motion of...

Molecular Crystal Motors Move Like Microbes When Exposed to Light

At first glance, Rabih O. Al-Kaysi’s molecular motors look like the microscopic worms you’d see in a drop of pond water. But these wriggling ribbons are not alive;...

Developing Next-Gen Solar Cells

Meet perovskite. The synthetic semiconducting material has the potential to convert substantially more solar power than silicon at a lower production cost.

Adding Abundant Elements to Improve Li-ion Battery Cathodes

Researchers used X-ray absorption analysis and theoretical calculations to explore the fine details of changes in the structure of the cathode material caused by introducing different dopant elements.

E-Health Patches Monitor Pulse and Blood Pressure

An international team of researchers from Japan and Austria has invented new ultraflexible patches with a ferroelectric polymer that can not only sense a patient’s pulse and blood pressure, but also power themselves from normal movements. The key was starting with a substrate just 1-μm thick.

An Efficient and Cost-Effective Solution for Battery Recycling

Researchers at the Department of Energy’s Oak Ridge National Laboratory have improved on approaches that dissolve a battery in a liquid solution in order to reduce the amount of hazardous chemicals used in the process.

A Novel Technique to Create Energy-Efficient Microelectronics

Microelectronics face a key challenge because of their small size. To avoid overheating, microelectronics need to consume only a fraction of the electricity of conventional electronics while still operating at peak performance. Researchers have achieved a breakthrough that could allow for a new kind of microelectronic material to do just that.

Low-Voltage, Low-Power Pressure Sensors for Monitoring Health

Researchers have found ways to develop soft OECTs for wearable pressure sensors. They first experimented with a solid type of gating substance: a charged, gelatinous substance called an ionic hydrogel. Read on to learn more.

Self-Powered Sensor for Harvesting Magnetic Energy

Because it requires no battery that must be recharged or replaced, and because it requires no special wiring, such a sensor could be embedded in a hard-to-reach place, like inside the inner workings of a ship’s engine. There, it could automatically gather data on the machine’s power consumption and operations for long periods of time.

New Adhesive Tape Easily Picks Up and Sticks Down 2D Materials

A research team from Kyushu University, in collaboration with Japanese company Nitto Denko, has developed a tape that can be used to stick 2D materials to many different surfaces, in an easy and user-friendly way.

Videos of the Month

See the videos of the month, including one on the techniques and current targets for sustainable crosslinked thermoset polymer materials, one on medical materials innovation pioneers, one on making hydrogen the next major fuel source for our warfighters, and one on the Department of Defense exploring options to protect our warfighters further.

Manufacturing Materials to Bring Bio-Inspired Robots to Life

In bringing bio-inspired robots to life, scientists must first create soft matter counterparts that match the softness and functionality of biological tissue. University of Nebraska–Lincoln engineer Eric Markvicka is at the forefront of these efforts. Read on to learn more.

New Products

See the new products, including Nexperia's latest Energy Balance Calculator, StoreDot's new I-BEAM XFCTM concept, Bourns Inc.'s latest miniature resettable thermal cutoff device series, Rohde & Schwarz's wireless battery management system technology, Weidmuller USA's rugged battery connectors, Littelfuse Inc.'s overtemperature detection platform, and more.

Cobalt-Free Electrodes Achieved with Nickel Ions

A team of researchers from Japanese and French universities has developed a practical nickel-based electrode material that opens new avenues to cobalt-free batteries for electric vehicles. Read on to learn more.

Recyclable ‘Water Batteries’ That Won’t Catch Fire

A global team of researchers and industry collaborators led by RMIT University has invented recyclable ’water batteries’ that won’t catch fire or explode. Read on to learn more.

Next-Generation Binder for Lithium-ion Batteries

In a recent study published in the journal ACS Applied Energy Materials, researchers have utilized poly(vinylphosphonic acid) (PVPA) as a binder for a micro-SiO electrodes, achieving superior performance compared to conventional cells. Read on to learn more.

Control Valves: Essential Components for EV Battery Manufacturing and Recycling

Recovery of valuable elements within the EV battery is essential for the health and viability of the industry. In recycling used EV batteries, controls valves are required. Read on to learn more.

Architected Reefs Could Protect Coastlines

Artificial reefs can significantly reduce storm damage to coastlines.

3D Printing Flexible Devices Sans Mechanical Joints

Manufacturing elastomers that can be shaped into complex 3D structures that go from rigid to rubbery has been unfeasible until now.

Product of the Month

See the product of the month: e-con Systems' new IP67-rated high dynamic range (HDR), Power over Ethernet (PoE) camera — RouteCAM_CU22 — a powerful addition to its high-performance Ethernet camera series for tough outdoor conditions.