Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

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Briefs: Manufacturing & Prototyping
Human susceptibility to the harsh space radiation environment has been identified as a major hurdle for exploration beyond low-Earth orbit (LEO). High-energy...
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Briefs: Manufacturing & Prototyping
Human-occupied vehicles and autonomous vehicles such as rovers and landers may benefit from the fuel flexibility and high energy density of solid oxide fuel cells (SOFCs),...
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Briefs: Manufacturing & Prototyping
Tool Designs for Friction Stir Welding
Friction stir welding (FSW) is a solidstate welding process that shows promise in the aerospace industry. A new system of experimentation has been used to quickly make and screen new tool designs. After conducting a literature review, friction stir tools were designed to optimize material flow around the tool.
Briefs: Manufacturing & Prototyping
NASA has investigated and demonstrated the simultaneous production of methane (CH4) and oxygen (O2)...
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INSIDER: Materials
Researchers Create Metallic Hydrogen
Nearly a century after it was theorized, scientists from Harvard University have created the first-ever sample of one of the rarest materials on the planet: metallic hydrogen. The atomic metallic hydrogen has a potentially wide range of applications, including as a room-temperature superconductor.
Question of the Week: Materials
Will metallic hydrogen improve transportation?
This week's Question: Today's lead INSIDER story featured the development of metallic hydrogen, a technology that has a range of potential applications, from advanced rocket propellants to room-temperature superconductors. According to the Harvard University researchers, the material could support the...
INSIDER: Semiconductors & ICs
Researchers Awaken Graphene's Hidden Superconductivity
Since its discovery in 2004, scientists have believed that graphene contained an innate ability to superconduct. Now researchers from the University of Cambridge have found a way to activate that previously dormant potential, enabling the material to carry an electrical current with zero...
INSIDER: Materials
A University of California, Riverside assistant professor has combined photosynthesis and physics to make a key discovery that could help make solar cells more efficient. Nathan Gabor is focused on...
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INSIDER: Manufacturing & Prototyping
Researchers Spin Artificial Spider Silk
Researchers from the Swedish University of Agricultural Sciences and Karolinska Institutet has, step by step, developed a way of "spinning" artificial spider silk.
INSIDER: Manufacturing & Prototyping
Researchers Design Lightweight, 'Stronger-Than-Steel' Material
A team of engineers at the Massachusetts Institute of Technology has successfully designed a new 3D material with five percent the density of steel and ten times the strength. By compressing and fusing flakes of graphene, a two-dimensional form of carbon, the sponge-link configuration...
Products: Manufacturing & Prototyping
HP, Palo Alto, CA, unveiled the HP Z2 Mini Workstation designed for users in CAD and other compute-intensive industries. The workstation is 2.3” high, and 90% smaller than a traditional business-class tower. It has the...
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Briefs: Materials
NASA’s Glenn Research Center (GRC) has developed a method for fabricating low-density, flexible aerogel composites for use as thermal insulation for myriad...
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Briefs: Materials
NASA’s Glenn Research Center has developed a new method for producing a shock- and corrosion-proof, superelastic, intermetallic material, NiTiNOL 60 (60NiTi), for...
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Briefs: Materials
NASA’s Kennedy Space Center (KSC) seeks to license its Polyimide Wire Insulation Repair System technology to industry. The Polyimide Wire Insulation Repair System is a kit consisting of thin film...
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Briefs: Materials
CHIEFS (Convective Heating Im provement for Emergency Fire Shelters) is being developed by NASA’s Langley Research Center to potentially improve the performance of emergency...
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Briefs: Manufacturing & Prototyping
NASA’s Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves...
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Briefs: Manufacturing & Prototyping
NASA scientists have designed a novel heat treatment process that significantly improves the formability of high-performance aluminum-lithium (Al-Li) 2195 alloy plate stock....
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Briefs: Manufacturing & Prototyping
NASA’s Marshall Space Flight Center has developed a new composite vessel technology that is suitable for use as a liquefied natural gas (LNG) fuel storage tank for alternative fuel vehicles. This technology...
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Briefs: Manufacturing & Prototyping
NASA’s Langley Research Center has developed a portable device to simulate low-velocity impacts on a material or structure. As composite materials are highly susceptible to damage caused by low-velocity impact, they must...
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Briefs: Photonics/Optics
One-Micron (1064-nm) Planar External Cavity Laser (PLANEX)
Ahighly reliable, very low-phase, and low-amplitude-noise laser is required as an oscillator for the LISA mission. A commercial product made by Redfern Integrated Optics met these requirements (1550-nm PLANEX External Cavity Laser), but it operated at 1.5 microns, not the required LISA...
NASA Spinoff: Sensors/Data Acquisition
In 2007, when the Department of Homeland Security (DHS) issued a call for a sensor that could equip a smartphone with the ability to detect dangerous gases and chemicals, Ames Research...
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Articles: Materials
Accurately tracking and predicting the subsurface migration of specific materials over time and over multiple phases is critical to efficient and effective strategy development and deployment in a growing number of...
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Articles: Manufacturing & Prototyping
3D printing has progressed over the past decade to include multimaterial fabrication, enabling production of powerful, functional objects. While many advances have been made, it still has been difficult for...
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INSIDER: Energy
Researchers from North Carolina State University have developed a new strategy for fabricating more efficient plastic solar cells. The work has implications for developing...
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INSIDER: Manufacturing & Prototyping
While abundant in nature, cellulose is difficult and expensive to find in pure or high-quality form. A Swedish research team has developed an efficient, accurate, and...
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INSIDER: Electronics & Computers
A new, ultrathin film that is both transparent and highly conductive to electric current has been produced by a cheap and simple method devised by an international...
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Products: Robotics, Automation & Control
Midaco Corp. (Elk Grove Village, IL) offers an automatic multi-pallet changer for 5-axis and standard vertical machining centers (VMCs). It can load and unload 19 aluminum pallets, one at a time, on any new or...
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Products: Motion Control
Modula OnePick from Modula (Lewiston, ME) combines the company’s vertical lift technology with an automated system for picking or replenishing a single product directly from the bay. Using a secure delivery interface...
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Products: Robotics, Automation & Control
Reversible hard jaws from Dillon Manufacturing (Springfield, OH) are suitable for ID and OD workholding. The jaws are designed to hold a specific range of part sizes and are usually used for first operation workholding....
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