Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Tech Needs: Materials
Heat-Seal Adhesive
A new food-grade heat-seal adhesive is needed for roll-coated film lids. New chemistries must be formulated into a waterbased matrix to seal transparent film onto plastic trays containing food or medical materials. The organization deals primarily with polyester films (APET/CPET) and trays, and containers made from polystyrene...
Briefs: Manufacturing & Prototyping
Fabrication of Single Crystal MgO Capsules
A method has been developed for machining MgO crystal blocks into forms for containing metallic and silicate liquids at temperatures up to 2,400 ºC, and pressures up to at least 320 kilobars. Possible custom shapes include tubes, rods, insulators, capsules, and guides. Key differences in this innovative...
Briefs: Manufacturing & Prototyping
Mars Aqueous Processing System
The goal of the Mars Aqueous Processing System (MAPS) is to establish a flexible process that generates multiple products that are useful for human habitation. Selectively extracting useful components into an aqueous solution, and then sequentially recovering individual constituents, can obtain a suite of refined or...
Briefs: Manufacturing & Prototyping
The NASA Human Space Flight program is interested in projects where humans, beyond low-Earth orbit (LEO), can make an important and unique contribution that cannot be reasonably...
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Briefs: Materials
Bonding to aluminum can be a difficult task. Many engineers will search for a single and simple remedy in the form of a low-temperature adhesive for making structural joints without welding. A...
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Briefs: Materials
Hybrid Filter Membrane
Cabin environmental control is an important issue for a successful Moon mission. Due to the unique environment of the Moon, lunar dust control is one of the main problems that significantly diminishes the air quality inside spacecraft cabins. Therefore, this innovation was motivated by NASA’s need to minimize the negative...
News: Energy
Engineering researchers at Rensselaer Polytechnic Institute made a sheet of paper from the world’s thinnest material, graphene, and then zapped the paper with a laser or camera flash...
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News: Materials
Army’s Multiscale Modeling Research Studies Lightweight Materials
At the U.S. Army Research Laboratory, scientists and engineers have been studying how they can make higher-performance materials for soldiers at lighter weights. The challenge has led to the ARL Enterprise for Multiscale Research of Materials, made up of in-house research and most...
News: Materials
Biocompatible Hydrogel May Replace Artificial Cartilage
A team of experts in mechanics, materials science, and tissue engineering at Harvard has created an extremely stretchy and tough gel that has potential as a replacement for damaged cartilage in human joints.
Briefs: Manufacturing & Prototyping
High-precision mirrors for space applications are traditionally manufactured from one piece of material, such as lightweight glass “sandwich” or...
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Briefs: Manufacturing & Prototyping
The sounding rocket experiment FIRE (Far-ultraviolet Imaging Rocket Experi ment) will improve the science community’s ability to image a spectral region hitherto unexplored...
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Briefs: Materials
Ablative materials are required to protect a space vehicle from the extreme temperatures encountered during the most demanding (hyperbolic) atmospheric entry...
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Briefs: Materials
A long-term space mission requires efficient air revitalization performance to sustain the crew. Prefilter and particulate air filter media are susceptible to rapid fouling that adversely affects their...
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Briefs: Materials
Polyurea-Based Aerogel Monoliths and Composites
A flexible, organic polyurea-based aerogel insulation material was developed that will provide superior thermal insulation and inherent radiation protection for government and commercial applications. The rubbery polyurea-based aerogel exhibits little dustiness, good flexibility and toughness, and...
Articles: Manufacturing & Prototyping
To accomplish its missions, NASA relies on the support of hundreds of contractors and suppliers. Here's a look at some of the companies that contributed to the Mars Science Laboratory and the future success...
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News: Robotics, Automation & Control
Researchers Engineer Light-Activated Skeletal Muscle
Scientists at MIT and the University of Pennsylvania are taking more than inspiration from nature — they’re taking ingredients. The group has genetically engineered muscle cells to flex in response to light, and is using the light-sensitive tissue to build highly articulated robots. This...
News: Materials
2D Materials Self-Assemble into 3D When Exposed to Light
A multi-university research team led by North Carolina State University will be developing methods to create two-dimensional (2-D) materials capable of folding themselves into three-dimensional (3-D) objects when exposed to light. The effort, which is funded by a grant from the National...
Blog: Physical Sciences
Shock Challenge
If you’re a racing fan who has always thought that, given the opportunity, you could match your technical skills wheel-to-wheel with some of the best engineers in the sport, you’ve got one last chance to make your dream come true. Mega-distributor Mouser Electronics has been conducting a unique competition this year called the...
News: Materials
Researchers Create Wrinkled Surfaces
A team of researchers at MIT has discovered a way to create wrinkled surfaces with precise sizes and patterns. This basic method, they say, could be harnessed for a wide variety of useful structures: microfluidic systems for biological research, sensing, and diagnostics; new photonic devices that can control...
Briefs: Materials
Bulk metallic glasses (BMGs), a class of amorphous metals defined as having a thickness greater than 1 mm, are being broadly investigated by NASA for use in...
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Application Briefs: Materials
Plastic-molded components produced by Diversified Plastics are currently speeding through space towards Jupiter aboard NASA’s Juno Space Probe. The craft was launched August 5, 2011, and is...
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Briefs: Energy
Imidazolium-Based Polymeric Materials as Alkaline Anion-Exchange Fuel Cell Membranes
Polymer electrolyte membranes that conduct hydroxide ions have potential use in fuel cells. A variety of polystyrenebased quaternary ammonium hydroxides have been reported as anion exchange fuel cell membranes. However, the hydrolytic stability and conductivity of...
Briefs: Materials
New and improved blocking filters (see figure) have been developed for microcalorimeters on several mission payloads, made of high-transmission polyimide support mesh, that...
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Briefs: Manufacturing & Prototyping
High-Thermal-Conductivity Fabrics
Heat management with common textiles such as nylon and spandex is hindered by the poor thermal conductivity from the skin surface to cooling surfaces. This innovation showed marked improvement in thermal conductivity of the individual fibers and tubing, as well as components assembled from them.
Briefs: Materials
Electrospun Nanofiber Coating of Fiber Materials: A Composite Toughening Approach
Textile-based composites could significantly benefit from local toughening using nanofiber coatings. Nanofibers, thermoplastic or otherwise, can be applied to the surface of the fiber tow bundle, achieving toughening of the fiber tow contact surfaces, resulting in...
Briefs: Medical
Saliva Preservative for Diagnostic Purposes
Saliva is an important body fluid for diagnostic purposes. Glycoproteins, glucose, steroids, DNA, and other molecules of diagnostic value are found in saliva. It is easier to collect as compared to blood or urine. Un for tunately, saliva also contains large numbers of bacteria that can release enzymes,...
News: Materials
Research Paves the Way for Accurate Manufacturing of Complex Aerospace Parts
Producing strong, lightweight, and complex parts for car manufacturing and the aerospace industry is set to become cheaper and more accurate thanks to a new technique developed by engineers from the University of Exeter (UK). The research team has developed a new method...
News: Materials
Researchers creating electricity through photovoltaics want to convert as many of the sun’s wavelengths as possible to achieve maximum efficiency. For this reason, they see indium...
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Briefs: Materials
Asymmetric Supercapacitor for Long-Duration Power Storage
A document discusses a project in which a series of novel hybrid positive electrode materials was developed and tested in asymmetric capacitors with carbon negative electrodes. The electrochemical performance of the hybrid capacitors was characterized by cyclic voltammetry and a DC...

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