Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Articles: Manufacturing & Prototyping
By Steve Luby President & Chief Executive Officer VISTAGY, Inc. Waltham, MA Today, every company is searching for a sustainable competitive advantage, and getting great products to market quickly...
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Briefs: Materials
A material consisting of a barium calcium aluminosilicate glass reinforced with 4 weight percent of boron nitride nanotubes (BNNTs) has shown promise for use as a sealant in planar solid...
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Briefs: Materials
Improved single-source precursor compounds have been invented for use in spray chemical vapor deposition (spray CVD) of chalcopyrite semiconductor absorber layers of thin-film solar...
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Briefs: Materials
Spray chemical vapor deposition (spray CVD) processes of a special type have been investigated for use in making CuInS2 absorber layers of thin-film solar photovoltaic cells from either of two...
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Briefs: Materials
A process has been devised for making ternary (specifically, CuInS2) nanocrystals for use as quantum dots (QDs) in a contemplated next generation of high-efficiency solar photovoltaic...
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Briefs: Manufacturing & Prototyping
A method of assembling coherent fiber-optic bundles in which all the fibers are packed together as closely as possible is undergoing development. The method is based...
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Briefs: Manufacturing & Prototyping
Manufacturing Diamond Under Very High Pressure
A process for manufacturing bulk diamond has been made practical by the invention of the High Pressure and Temperature Apparatus capable of applying the combination of very high temperature and high pressure needed to melt carbon in a sufficiently large volume. The rate of growth achievable in this...
Briefs: Materials
Thermally sprayed dielectric ceramic coatings are the primary means of attaching strain and temperature gauges to hot-section rotating parts of turbine engines. As hot-section temperatures...
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Briefs: Materials
In experiments conducted as part of a continuing effort to incorporate multifunctionality into advanced composite materials, blends of multi-walled carbon nanotubes and a resin denoted "PETI-330"...
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Briefs: Materials
The term "secondary polymer layered impregnated tile" ("SPLIT") denotes a type of ablative composite-material thermal- insulation tiles having engineered, spatially non-uniform...
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Briefs: Manufacturing & Prototyping
An automated apparatus has been designed and constructed that enables the automated lay-up of composite structures incorporating films, foils, and adhesives during the...
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Briefs: Manufacturing & Prototyping
Radiation-Shielding Polymer/Soil Composites
It has been proposed to fabricate polymer/soil composites primarily from extraterrestrial resources, using relatively lowenergy processes, with the original intended application being that habitat structures constructed from such composites would have sufficient structural integrity and also provide...
Blog: Materials
Chain-mail Fabric
University of Illinois scientists have fabricated the world's smallest chain-mail fabric that consists of a network of small rings about 500 microns in diameter and even smaller links about 400 microns long. The rings and links are built upon a planar substrate and then released to create a flexible sheet that can bend along two...
Briefs: Materials
Accounting for Uncertainties in Strengths of SiC MEMS Parts
A methodology has been devised for accounting for uncertainties in the strengths of silicon carbide structural components of microelectromechanical systems (MEMS). The methodology enables prediction of the probabilistic strengths of complexly shaped MEMS parts using data from tests of...
Briefs: Materials
Lithium Dinitramide as an Additive in Lithium Power Cells
Lithium dinitramide, LiN(NO2)2 has shown promise as an additive to nonaqueous electrolytes in rechargeable and non-rechargeable lithium-ion-based electrochemical power cells. Such non-aqueous electrolytes consist of lithium salts dissolved in mixtures of organic ethers, esters, carbonates,...
Briefs: Materials
Ion-conducting polymers that are hybrids of organic and inorganic moieties and that are suitable for forming into solid electrolyte membranes have been invented in an effort to improve upon the...
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Briefs: Materials
MoO3 has shown promise as a cathode material that can extend the upper limit of operating temperature of rechargeable lithium thin-film electrochemical cells. Cells of this type are...
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Briefs: Manufacturing & Prototyping
A counterrotating-shoulder mechanism has been proposed as an alternative to the mechanism and fixtures used in conventional friction stir welding. The mechanism would internally react...
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Briefs: Manufacturing & Prototyping
A method of detecting mechanical failure induced by variation in temperature at an adhesive bond between two materials that have different coefficients of thermal expansion (CTEs)...
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Articles: Manufacturing & Prototyping
Emhart Teknologies Presents “Create the Future” 2006 Design Contest Winners
Creating the future is about change, creativity, and risk - the core building blocks that foster innovation. For the past five years, Emhart Teknologies has partnered with NASA Tech Briefs in challenging the engineering community through our “Create the Future”...
Articles: Manufacturing & Prototyping
Winner of a Panasonic 42" plasma TV Designed by: Buck Albritton GearMax Ashland, VA
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Articles: Manufacturing & Prototyping
Merit Prize Winners, “Create the Future” 2006 Design Contest
Parallel-Plate Motorcycle Frame Martin O’Toole, Revolution Motorcycles, Doylestown, PA The concept of the parallel-plate framing system is to eliminate the welded tubular frame. The components are made using 3-axis CNC milling, waterjet, and laser-cutting machines. By removing the...
Articles: Manufacturing & Prototyping
In today’s competitive marketplace, manufacturers need suppliers who not only deliver the parts required to build a product, but those who deliver support and consultation on how best to...
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Blog: Manufacturing & Prototyping
Air Car
Engineers at Moteur Developpment International (MDI, Luxembourg City, Luxembourg) have designed a prototype car that is powered by compressed air. The vehicle has a tubular chassis that is glued together, a fiberglass body, and uses wireless communication between its components. The engine weighs less than half that of a standard car....
Blog: Materials
Nano 50 Awards
Nanotech Briefs® magazine is accepting nominations for its third annual Nano 50 awards competition. The Nano 50 recognizes the top 50 technologies, innovators, and products with the greatest potential to advance the commercialization of nanotechnology.
Blog: Materials
Tech Needs of the Week
A coating that is hard and has a high modulus of elasticity is needed for application to polyvinyl alcohol (PVA) optical films. Excellent coating adhesion and optical transparency are mandatory. The coating must withstand a force greater than 13,000 MpA, and offer a pencil hardness of B or over.To respond to this Tech Need...
Blog: Electronics & Computers
Technologies of the Week
A self-biased solar cell is available that provides improved conversion efficiency. Loss of carriers at the back surface of the battery is decreased, and open circuit voltage and quantum efficiency near a long wavelength are increased. View this technology here.
Blog: Materials
NASA Spinoff
A technology for monitoring protein growth -- developed in part through NASA Small Business Innovation Research (SBIR) funding from Marshall Space Flight Center -- is noninvasive, nondestructive, rapid, and more cost effective than x-ray analysis. The partner for this SBIR, Photon-X, Inc. (Huntsville, AL), developed spatial-phase...
Blog: Sensors/Data Acquisition
Sea-Creature Sensors
Researchers at the Georgia Institute of Technology have created a new class of gas sensors using a chemical process that converts the silica (silicon dioxide) found in the shells of diatoms into the semiconductor material silicon. Silicon is normally produced from silica at temperatures well above the silicon melting point...

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