Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Materials
Low-Density, Aerogel-Filled Thermal- Insulation Tiles
Aerogel fillings have been investigated in a continuing effort to develop low-density thermal-insulation tiles that, relative to prior such tiles, have greater dimensional stability (especially less shrinkage), equal or lower thermal conductivity, and greater strength and durability. In...
Briefs: Materials
High-performance polymers that have improved processing characteristics, and a method of making them, have been invented. One of the improved characteristics is low (relative to...
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Briefs: Materials
Diamond-Coated Carbon Nanotubes for Efficient Field Emission
Field-emission cathodes containing arrays of carbon nanotubes coated with diamond or diamondlike carbon (DLC) are undergoing development. Multiwalled carbon nanotubes have been shown to perform well as electron field emitters. The idea underlying the present development is that by coating...
Briefs: Materials
Compositions of, and processes for fabricating, high-temperature composite materials from phenylethynyl-terminated imide (PETI) oligomers by resin-transfer molding (RTM) and resin...
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Briefs: Manufacturing & Prototyping
A portable electron-beam free-form fabrication (EB F3) system, now undergoing development, is intended to afford a capability for manufacturing metal parts in nearly net sizes and shapes.
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Briefs: Materials
Anhydrous Proton-Conducting Membranes for Fuel Cells
Polymeric electrolyte membranes that do not depend on water for conduction of protons are undergoing development for use in fuel cells. Prior polymeric electrolyte fuel-cell membranes (e.g., those that contain perfluorosulfonic acid) depend on water and must be limited to operation below a...
Briefs: Materials
Glass Frit Filters for Collecting Metal
Filter disks made of glass frit have been found to be effective as means of high throughput collection of metal oxide particles, ranging in size from a few to a few hundred nanometers, produced in gas phase condensation reactors. In a typical application, a filter is placed downstream of the reactor and a...
Briefs: Manufacturing & Prototyping
Solid Freeform Fabrication of Composite-Material Objects
Composite solid freeform fabrication (C-SFF) or composite layer manufacturing (CLM) is an automated process in which an advanced composite material (a matrix reinforced with continuous fibers) is formed into a freestanding, possibly complex, three-dimensional object. In CLM, there is no need...
Briefs: Manufacturing & Prototyping
Three improvements have been devised for the cold-box process, which is a special molding process used to make sand/binder cores for casting hollow metal parts. These improvements...
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Briefs: Physical Sciences
Verifying the Safety of a Radioactive Waste Container With Simulation Software
As part of decommissioning the U.S. Department of Energy (DOE) Hanford Site — an inactive nuclear facility in southeastern Washington — a contaminated apparatus called a glovebox (a steel isolation chamber with built-in gloves that allow personnel to remotely...
Briefs: Materials
More About Arc-Welding Process for Making Carbon Nanotubes
A report presents additional information about the process reported in "Manufacturing High-Quality Carbon Nanotubes at Lower Cost"; (GSC-14601) NASA Tech Briefs, Vol. 28, No. 9 (September 2004), page 62. To recapitulate: High-quality batches of carbon nanotubes are produced at relatively...
Briefs: Materials
Modifications of a Composite-Material Combustion Chamber
Two short reports discuss modifications of a small, lightweight combustion chamber that comprises a carbon/carbon composite outer shell and an iridium/rhenium inner liner. The first report discusses chamber design modifications made as results of hot-fire tests and post-test characterization....
Briefs: Materials
Development of Carbon-Nanotube/Polymer Composites
A report presents a short discussion of one company's effort to develop composites of carbon nanotubes in epoxy and other polymer matrices.
Briefs: Materials
Multicomponent, Rare-Earth-Doped Thermal-Barrier Coatings
Multicomponent, rare-earth-doped, perovskite-type thermal-barrier coating materials have been developed in an effort to obtain lower thermal conductivity, greater phase stability, and greater high-temperature capability, relative to those of the prior thermal-barrier coating material of...
Briefs: Materials
Phenylethynyl containing reactive additive (PERA) compounds and mixtures have been found to be useful for improving the processability of oligomers, polymers, cooligomers, and copolymers...
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Briefs: Manufacturing & Prototyping
Parylene C as a Sacrificial Material for Microfabrication
Although Parylene C cannot be patterned lithographically like photoresists, it nevertheless extends the range of processing options by offering a set of properties that are suitable for microfabrication and are complementary to those of photoresists. The compatibility of Parylene C with...
Briefs: Manufacturing & Prototyping
A method of fabrication of wires having micron and submicron dimensions is built around electrochemical deposition of the wires in their final positions between electrodes in integrated...
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Briefs: Software
A method for adaptive (or, optionally, nonadaptive) filtering has been developed for estimating the states of complex process systems (e.g., chemical plants, factories, or manufacturing...
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Briefs: Materials
Multifunctional hinges have been developed for deploying and electrically connecting panels comprising planar arrays of thin-film solar photovoltaic cells. In the original intended...
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Briefs: Manufacturing & Prototyping
The monocoque chassis of a Formula 1 race car is a sandwich structure, made of high-performance carbon-epoxy composite face sheets and an aluminum or aramidic...
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Briefs: Materials
Special-purpose balloons and other inflatable structures would be constructed as flexible laminates of multiple thin polymeric films interspersed with layers of adhesive, according to a...
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Briefs: Materials
Nanostructured MnO2-based cathodes for Li-ion/polymer electrochemical cells have been investigated in a continuing effort to develop safe, high-energy-density, reliable, low-toxicity,...
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Briefs: Electronics & Computers
A horn antenna (see Figure 1) has been developed to satisfy requirements specific to its use as an essential component of a high-efficiency Ka-band amplifier: The combination of the horn antenna and an...
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Briefs: Manufacturing & Prototyping
Low-Shear Microencapsulation and Electrostatic Coating
A report presents additional information on the topic of a microencapsulation electrostatic processing system. Information in the report includes micrographs of some microcapsules, a set of diagrams that schematically depict the steps of an encapsulation process, and brief descriptions of (1)...
Briefs: Manufacturing & Prototyping
A process for growing multi-walled carbon nanotubes anchored at specified locations and aligned along specified directions has been invented. Typically, one would grow a number of the...
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Briefs: Manufacturing & Prototyping
Multilayer Composite Pressure Vessels
A method has been devised to enable the fabrication of lightweight pressure vessels from multilayer composite materials. This method is related to, but not the same as, the method described in “Making a Metal-Lined Composite-Overwrapped Pressure Vessel” (MFS-31814), NASA Tech Briefs, Vol. 29, No. 3 (March...
Briefs: Materials
A method of aligning and assembling single-wall carbon nanotubes (SWNTs) to fabricate macroscopic structures has been invented. The method entails suspending SWNTs in a fluid, orienting...
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Briefs: Materials
Formulating Precursors for Coating Metals and Ceramics
A protocol has been devised for formulating low-vapor-pressure precursors for protective and conversion coatings on metallic and ceramic substrates.
Briefs: Physical Sciences
Bare fiber measurements are common in optical component manufacturing before the device under test (DUT) is connectorized and final tested. Insertion loss and polarization dependent...
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