Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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News: Materials
Engineers Use Resin Inks, 3D Printing to Build Lightweight Cellular Composites
Like other manufactured products that use sandwich panel construction to achieve a combination of light weight and strength, turbine blades contain carefully arrayed strips of balsa wood from Ecuador, which provides 95 percent of the world’s supply.As turbine makers...
INSIDER: Electronics & Computers
Chemists have synthesized a new material that could show the way forward to state-of-the-art lithium-sulfur batteries for electric cars. The industry is currently placing most of its...
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News: Semiconductors & ICs
Nano-Pixels Promise Flexible, High-Res Displays
A new discovery will make it possible to create pixels just a few hundred nanometers across. The "nano-pixels" could pave the way for extremely high-resolution and low-energy thin, flexible displays for applications such as 'smart' glasses, synthetic retinas, and foldable screens.Oxford University...
News: Materials
Inspired by Nature, Researchers Build a Tougher Metal
Drawing inspiration from the structure of bones and bamboo, researchers have gradually changed the internal structure of metals to make stronger, tougher materials. The new metals can be customized for a wide variety of applications — from body armor to automobile parts.The research team...
Articles: Manufacturing & Prototyping
The technologies NASA develops don’t just blast off into space. They also improve our lives here on Earth. Life-saving search-and-rescue tools, implantable medical devices, advances in commercial aircraft safety,...
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Application Briefs: Manufacturing & Prototyping
Embedded heat pipe assembly Thermacore Lancaster, PA 717-569-6551 www.thermacore.com A Thermacore heat pipe assembly recently completed testing at the NASA Ames Arc Jet Complex, operating at very...
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Briefs: Manufacturing & Prototyping
Full-Cell Evaluation/Screening Technique for New Battery Chemistries
A quick and cost-effective evaluation/screening technique for new battery chemistries was developed that integrates the individual advanced cell component in a full-cell format to identify the critical issues, such as cell component interaction and compatibility before proceeding...
Briefs: Manufacturing & Prototyping
Growth Method for Chalcongenide Phase-Change Nanostructures
Recently, one-dimensional (1-D) nanostructures, such as nanowires and nanotubes, have become the focal point of research in nanotechnology due to their fascinating properties. These properties are intrinsically associated with low dimensionality and small diameters, which may lead to...
Briefs: Manufacturing & Prototyping
ELID Grinding of Large Aspheres
This work focused on a manufacturing process to produce silicon carbide optical surfaces with low mid-spatial surface errors. Mid-spatial frequency (MSF) and high-spatial frequency (HSF) surface errors in the grinding of fast aspheres are amplified in hard ceramics like silicon carbide due to cyclic tool wear rates,...
Briefs: Manufacturing & Prototyping
Highly Aligned Electrospun Fibers and Mats
A modified electrospinning apparatus has been created for spinning highly aligned polymer fibers. Fiber placement, orientation, and porosity are difficult to control using conventional electrospinning apparatus. Conventional electrospinning creates randomly oriented fibers that are well suited to nonwoven...
Technologies: Physical Sciences
DBD Device Offers Transdermal Medicine Delivery
DBD Innovations Iontophoresis is a well-researched technique for delivering medicines and cosmetic agents through the skin. Current techniques, however, are inefficient, and existing devices are often expensive, bulky, and awkward. A Dielectric Barrier Discharge Iontophoresis (DBDI) solution enhances...
Technologies: Physical Sciences
StarOne Group The Drop-Top™, a container closure and delivery system, features an internal, multi-cavity design that stores up to three separate doses of ingredients, including...
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Who's Who: Materials
Dr. Mary Ann Meador, Senior Research Scientist at NASA Glenn Research Center, guides projects that will synthesize new types of aerogels. Her research has...
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News: Transportation
Morphable Surfaces Reduce Air Resistance
A morphable surface developed by an MIT team can change surface texture — from smooth to dimpled, and back again — through changes in pressure. When the inside pressure is reduced, the flexible material shrinks, and the stiffer outer layer wrinkles. Increasing pressure returns the surface to a smooth...
News: Sensors/Data Acquisition
'Sensing Skin' Detects Damage in Concrete Structures
Researchers from North Carolina State University and the University of Eastern Finland have developed new “sensing skin” technology designed to serve as an early warning system for concrete structures, allowing authorities to respond quickly to damage in everything from nuclear facilities to...
News: Motion Control
New Strain Gauge Enables 'Soft Machines'
Purdue University researchers have developed a technique to embed a liquid-alloy pattern inside a rubber-like polymer to form a network of sensors. The approach may be used to produce "soft machines" made of elastic materials and liquid metals.Such an elastic technology could be used to create robots with...
News: Materials
Engineers Develop Ultrastiff, Ultralight Material
Engineers at MIT and Lawrence Livermore National Laboratory (LLNL) have developed a new ultrastiff, ultralight material. The material is based on the use of microlattices with nanoscale features, combining great stiffness and strength with ultralow density. The actual production of such materials is...
News: Electronics & Computers
Thin Films Self-Assemble in One Minute
Researchers with the U.S. Department of Energy (DOE)'s Lawrence Berkeley National Laboratory (Berkeley Lab) have devised a technique whereby self-assembling nanoparticle arrays can form a highly ordered thin film over macroscopic distances in one minute.
INSIDER: Electronics & Computers
Graphene's promise as a material for new kinds of electronic devices, among other uses, has led researchers around the world to study the material in search of new applications. But one of the...
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News: Materials
Roof Tiles Clean the Air
A team of University of California, Riverside’s Bourns College of Engineering students has developed a titanium dioxide roof tile coating that removes up to 97 percent of smog-causing nitrogen oxides.The students' calculations show that 21 tons of nitrogen oxides would be eliminated daily if tiles on one million roofs...
News: Aerospace
Aircraft Wings Change Shape in Flight
The EU project SARISTU (Smart Intelligent Aircraft Structures) aims to reduce kerosene consumption by six percent, and integrating flexible landing devices into aircraft wings is one step towards that target.
Articles: Manufacturing & Prototyping
It’s being called a revolutionary change in the way we design and make products – a disruptive technology that will have far-reaching effects for both engineers and consumers. It’s 3D printing, and it is...
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Briefs: Manufacturing & Prototyping
Solar Panel and System Design to Reduce Heating and Optimize Corridors for Lower-Risk Planetary Aerobraking
This innovation presents a spacecraft aerobraking approach that reduces heating and optimizes corridors, which reduces overall risk. This is accomplished by combining solar panel aspect ratio and edge features with simple spacecraft packaging...
Briefs: Manufacturing & Prototyping
Low-Cost, Very Large Diamond-Turned Metal Mirror
This innovation is a method for fabricating a low-cost, lightweight, large-aperture mirror by constructing only the mirror substrate by electroforming on a master form machined from plastic foam. Electroformed tubes of the same NiP alloy are installed in the foam mirror substrate master. Installing...
Briefs: Manufacturing & Prototyping
Very-High-Load-Capacity Air Bearing Spindle for Large Diamond Turning Machines
Large-load-capacity oil hydrostatic bearings generate prohibitive amounts of heat in large sizes when run at speeds useful for diamond turning of optical components. The viscosity of air is more than three orders of magnitude less than the thinnest oil; therefore, the...
Briefs: Materials
Elevated-Temperature, Highly Emissive Coating for Energy Dissipation of Large Surfaces
This coating demonstrates high emittance above 80% or better at broad wavelengths within the infrared spectrum. It has shown to have an extremely stable emittance at lower wavelengths within the infrared (IR) spectrum, where energy dissipation is critical at...
Briefs: Materials
Catalyst for Treatment and Control of Post-Combustion Emissions
Emissions from fossil-fuel combustion contribute significantly to smog, acid rain, and global warming problems, and are subject to stringent environmental regulations. These regulations are expected to become more stringent as state and regional authorities become more involved in...
Briefs: Materials
Thermally Activated Crack Healing Mechanism for Metallic Materials
A thermally activated healing mechanism is proposed and experimentally validated to mitigate crack propagation damage in metallic materials. The protected structure is coated with a thin metallic film of a low-melting-temperature healing agent. To heal or mitigate crack damage, the...
Briefs: Materials
Subsurface Imaging of Nanocomposites
A nondestructive method that is based on modified atomic force ultrasonic microscopy (AFUM) methods has been developed for characterizing nanomaterials. The technology allows imaging and quantifying of material properties at the surface and subsurface levels. The technology reveals the orientation of nanotubes...

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