Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Materials
Micromachined Thermopile Arrays with Novel Thermo-electric Materials
Future missions to outer planets will have stringent limits on payload mass. Thermal imaging instruments to map planetary surfaces will be part of those payloads, and, consequently, will have to be compact and low mass. For thermal instruments, another key requirement will be...
Briefs: Materials
Low-Cost, High-Performance MMOD Shielding
High-performance micro-meteoroid and orbital debris (MMOD) shielding can be constructed from low-cost, off-the-shelf materials. The advantage in using this innovation is in achieving considerable reduction in both cost and mass of the shielding necessary to protect spacecraft from hypervelocity MMOD...
News: Electronics & Computers
New Algorithms Enable Self-Assembling, Printable Robots
In two new papers, MIT researchers demonstrate the promise of printable robotic components that, when heated, automatically fold into prescribed three-dimensional configurations.One paper describes a system that takes a digital specification of a 3-D shape — such as a computer-aided design,...
News: Test & Measurement
Rotary sensors can help determine the position of a moveable body in relation to an axis. They are essential to the smooth running of car engines in the automotive industry, for example....
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News: Photonics/Optics
Sulfur left over from refining fossil fuels can be transformed into cheap, lightweight plastic lenses for infrared devices, including night-vision goggles, a University of Arizona-led...
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News: Imaging
3D-Printing Aerial Robot Mimics Tiny Bird
Scientists from Imperial College London have developed a 3D-printing Micro Aerial Vehicle (MAV) that mimics the way that swiftlets build their nests.The MAV is a quad-copter, with four blades that enable it to fly and hover. The vehicle, made from off-the-shelf components, carries in its underbelly two...
News: Materials
NASA Simulator Recreates Space Dust
A team of scientists at NASA's Ames Research Center in Moffett Field, California, has successfully reproduced, on Earth, the processes that occur in the atmosphere of a red giant star and lead to the formation of planet-forming interstellar dust.Using a specialized facility, called the Cosmic Simulation Chamber...
News: Materials
Self-Repairing Plastic Regenerates After Damage
Illinois researchers have developed materials that not only heal, but regenerate. The restorative material is delivered through two, isolated fluid streams (dyed red and blue). The liquid immediately gels and later hardens, resulting in recovery of the entire damaged region. For regenerating...
News: Materials
The J. Lohr Structures Laboratory at South Dakota State University helps companies develop new materials and products — self-consolidating concrete columns and pre-stress concrete bridge...
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Articles: Manufacturing & Prototyping
The technologies NASA develops don’t just blast off into space. They also improve our lives here on Earth. Life-saving search-and-rescue tools, implantable medical devices, advances in commercial aircraft safety,...
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Briefs: Manufacturing & Prototyping
Tailored 3D Fiber Architecture to Improve CVI Processing
An improvement has been made to the infiltration of 3D woven and 3D braided preforms that will lead to the manufacture of CMC (ceramic matrix composite) and C–C (carbon-carbon) composites based on 3D fiber architectures that have low residual porosity and smaller void sizes. Tailoring the...
Briefs: Manufacturing & Prototyping
There is a need to develop an efficient method for processing lunar regolith in support of future missions to colonize the Moon. A system for heating lunar regolith (“moon soil”) using...
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Briefs: Manufacturing & Prototyping
Novel Chemistry for Deposition of MgF2 Thin Films
Magnesium fluoride (MgF2) thin films are useful for many different optics applications. In particular, they are useful for ultraviolet anti-reflective and protective coatings. However, in the far UV, one needs a very small, controllable amount of material to get the best optical performance. That is...
Briefs: Materials
ITO is a doped metal oxide semiconductor that combines two properties that usually are mutually exclusive in most materials: optical transparency and electrical conductivity. It is...
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Briefs: Materials
Electride Mediated Surface Enhanced Raman Spectroscopy
A new sensor substrate supports Surface Enhanced Raman Spectroscopy. A ceramic electride is demonstrated to provide surface enhanced Raman scattering. This provides a sensitive method for monitoring the chemistry and electronic environment at the electride surface. The electride, an ionic...
Briefs: Materials
Patterned Carbon Nanotube Arrays for Displays
Multi-colored electronic displays that are dynamically reconfigurable require substantial electrical power and are limited in the amount of fine detail provided by the physical size of the light sources. For example, where phosphor elements are used, as in a television screen or computer monitor, the...
Briefs: Materials
Puncture Self-Healing Polymer for Aerospace Applications
A document discusses a puncture self-healing polymer for space exploration that is capable of puncture healing upon impact. Puncture healing occurs instantaneously, providing mechanical property retention in lightweight structures.
Technologies: Materials
DuPont A new dielectric fluid technology has potential benefits in liquid-filled power distribution transformers: improved oil stability, longer transformer life, and higher biodegradability. In...
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News: Semiconductors & ICs
Scientist Creates Three-Atom-Wide Nanowire
Junhao Lin, a Vanderbilt University Ph.D. student and visiting scientist at Oak Ridge National Laboratory (ORNL), has found a way to use a finely focused beam of electrons to create some of the smallest wires ever made. The flexible metallic wires are only three atoms wide: One thousandth the width of the...
News: Materials
Versatile Adhesive Mimics Gecko Feet
A team of University of Massachusetts Amherst inventors created a new, more versatile version of their invention, Geckskin. The technology adheres strongly to a wider range of surfaces, yet releases easily, like a gecko’s feet.“Imagine sticking your tablet on a wall to watch your favorite movie and then...
News: Electronics & Computers
Nanomaterial Extends Lithium-Sulfur Battery Lifespan
A new nanomaterial could extend the lifespan of lithium-sulfur batteries, and therefore the driving range of electric vehicles.Pacific Northwest National Laboratory researchers added the powder to the battery's cathode to capture problematic polysulfides that usually cause lithium-sulfur...
News: Energy
Switchable Material Absorbs and Stores Sun's Energy
A team at MIT and Harvard University has created a material that absorbs the sun’s heat and stores that energy in chemical form, ready to be released again on demand.The technology provides an opportunity for the expansion of solar power into new realms, specifically applications where heat is...
News: Manufacturing & Prototyping
Researchers Use Sun to Produce Solar-Energy Materials
In a recent advance in solar energy, researchers have discovered a way to tap the sun not only as a source of power, but also to directly produce solar energy materials.This breakthrough by chemical engineers at Oregon State University could soon reduce the cost of solar energy, speed production...
News: Electronics & Computers
Transient Electronics Dissolve When Triggered
An Iowa State research team led by Reza Montazami is developing "transient materials" and "transient electronics" that can quickly and completely melt away when a trigger is activated. The development could mean that one day you might be able to send out a signal to destroy a lost credit card.To...
News: Green Design & Manufacturing
Wireless Device Senses Chemical Vapors
A research team at the Georgia Tech Research Institute (GTRI) has developed a small electronic sensing device that can alert users wirelessly to the presence of chemical vapors in the atmosphere. The technology, which could be manufactured using familiar aerosol-jet printing techniques, is aimed at myriad...
Application Briefs: Manufacturing & Prototyping
Oxygen shipping containers Americase Waxahachie, TX 800-972-2737 www.americase.biz Americase designed, developed, and completed the first HM224B/DOT31FP shipping containers for the NORS (Nitrogen...
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Briefs: Manufacturing & Prototyping
Self-Aligning Lug for Adapting Carbon Fiber Rods to a Bolted Metallic Connection
The enormous strength of unidirectional carbon fiber composite rods is difficult to take advantage of at their ends because of inadequate joining technology. Bolting does not work with unidirectional composites, and bonding is difficult due to stiffness mismatches...
Briefs: Manufacturing & Prototyping
Growth Method for Chalcongenide Phase-Change Nanostructures
Recently, one-dimensional (1-D) nanostructures such as nanowires and nanotubes have become the focal point of research in nanotechnology due to their fascinating properties. These properties are intrinsically associated with low dimensionality and small diameters, which may lead to unique...
Briefs: Materials
Dispersion of Carbon Nanotubes Into Polymer Matrices to Produce Unique Properties
The present invention addresses the effective dispersion of carbon nanotubes (CNTs) into polymer matrices. The nanocomposites are prepared using polymer matrices and exhibit a unique combination of properties, most notably, high retention of optical transparency in...

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