Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Special Reports: Test & Measurement
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Electric Vehicles - July 2024
In this collection of articles from the editors of Automotive Engineering and Battery & Electrification Technology, learn about the latest developments in EV power systems, battery recycling, thermal...

Blog: Manufacturing & Prototyping
To demonstrate their new device, an actuator, the researchers used it to create a cylindrical, worm-like soft robot and an artificial bicep. In experiments, it navigated tight curves and was able to lift a 500-gram weight 5,000 times in a row.
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INSIDER: Design
A study led by Nagoya University in Japan revealed that a simple thermal reaction of gallium nitride (GaN) with metallic magnesium (Mg) results in the formation of a distinctive...
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Events: Automotive
  We want to thank our judges for the Rising Star Awards 2024. Our esteemed panel of judges is comprised of leaders from engineering and technology fields who bring decades of experience and expertise to the...
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Quiz: Materials
No space habitat has yet been constructed beyond Earth orbit, but many design proposals have been made and aerospace engineers are working on new technologies to turn this science fiction into reality. Take this quiz to learn more about space habitats.
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Technology & Society: Green Design & Manufacturing
UBC’s nature-based solution with locally available earthen materials could aid in building climate-resilient infrastructure.
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Articles: Medical
As new commercial stations enable the creation of in-space factories that leverage microgravity to improve products for use on Earth, large-scale 3D bioprinting will significantly benefit from it.
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Articles: Manned Systems
It no longer requires the imagination of Arthur C. Clarke to see where the space industry is headed. We need only to look at every other system of vehicles, appreciate the falling technical roadblocks, and observe the regulations and resources environment. It is with confidence that we ask not, “if?” but, “when?” We invite you to consider, “what’s next?” because almost anything becomes possible with the right foundations in place.
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Articles: Materials
How do we get to a future of self-replicating, Von Neumann space probes? What are some of the steps required to convert the Asteroid Belt into a partial Dyson Sphere? The answer lies in ISAM or in-space servicing assembly and manufacturing, 3D printing on-orbit, and fully automated, ‘lights-out’ production on-Earth.
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Articles: Manufacturing & Prototyping
Greg Richardson leads COSMIC as the Executive Director of the consortium and primary interface to NASA. He is also a principal engineer/scientist in the Human Exploration and Space-flight Division at The Aerospace Corporation. In this interview, he elaborates on the future vision of COSMIC and how the organization will coordinate work to help accelerate ISAM activities that will foster the future space economy.
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Articles: Aerospace
The concept of space factories holds immense potential to revolutionize space exploration and benefit humanity on Earth. By leveraging advancements in 3D printing, robotics, and automation, these celestial assembly lines will pave the way for a more sustainable and cost-effective space economy.
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Videos of the Month: Aerospace
See the videos of the month, including one on NASA’s Europa Clipper spacecraft; one on the Dragonfly rotorcraft and how it was tested multiple times by Johns Hopkins Applied Physics Laboratory in wind tunnel facilities; one on a team from Los Alamos National Laboratory going to the Haughton Impact Crater on Devon Island, Canada — a frigid environment similar to Mars; and one on engineers at the U.S. Naval Research Laboratory’s Naval Center for Space Technology recently completing robotic payload component level testing.
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Blog: Data Acquisition
A University of Pennsylvania team demonstrated memory technology capable of enduring temperatures as high as 600 °C — more than twice the tolerance of any commercial drives on the market — and these characteristics were maintained for more than 60 hours.
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Blog: Manufacturing & Prototyping
Researchers have developed a method to make adaptive and eco-friendly sensors that can be directly and imperceptibly printed onto a wide range of biological surfaces.
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INSIDER: Nanotechnology
Researchers from North Carolina State University have demonstrated miniature soft hydraulic actuators that can be used to control the deformation and motion of...
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INSIDER: Medical
Scientists have created innovative soft robots equipped with electronic skins and artificial muscles, allowing them to sense their surroundings and adapt their...
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INSIDER: Design
At first glance, Rabih O. Al-Kaysi’s molecular motors look like the microscopic worms you’d see in a drop of pond water. But these wriggling ribbons are not alive;...
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Special Reports: Robotics, Automation & Control
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Medical Manufacturing & Outsourcing - June 2024
Advances in soft robotics manufacturing…high‐speed microscale 3D printing…solving the challenges of manufacturing microbatteries. Read about these and other innovations in this compendium of...

Podcasts: Manned Systems
Jean-Christophe Lambert, Ascendance Co-founder and CEO, joins the Aerospace & Defense Technology podcast to explain why the hybrid approach is essential to near-term development of electric aircraft.
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Blog: Imaging
The images that come out of this model are ready to be used to train segmentation models. In a sense, it’s doing microscopy without a microscope.
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Podcasts: Manufacturing & Prototyping
Miguel Iturmendi, Helios Horizon Founder and Chief Test Pilot, explains the project's goal of flying an all-electric aircraft to the stratosphere.
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Blog: Energy
Meet perovskite. The synthetic semiconducting material has the potential to convert substantially more solar power than silicon at a lower production cost.
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Podcasts: Energy
Archer Aviation, Joby Aviation, and Lilium are three electric vertical takeoff and landing (eVTOL) aircraft manufacturers that are making major progress in this growing new area of aviation right now. In this episode of the Aerospace & Defense Technology podcast, we highlight some of the latest business agreements, international expansion and regulatory progress being made by these three eVTOL companies. Listen now.
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Blog: Design
Researchers used X-ray absorption analysis and theoretical calculations to explore the fine details of changes in the structure of the cathode material caused by introducing different dopant elements.
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Special Reports: Manufacturing & Prototyping
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Additive Manufacturing - June 2024
AM/3D Printing is fundamentally changing how products are prototyped and produced in aerospace, defense, medical and many other fields. To help you keep pace with the latest advances, we present this...

INSIDER: Electronics & Computers
Researchers from NUS, together with industry partners Soitec and NXP Semiconductors, have demonstrated a new class of silicon systems that...
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INSIDER: Electronics & Computers
Silicon semiconductors have become the ‘oil’ of the computer age, as was demonstrated recently by the chip shortage crisis. However, one of the disadvantages of...
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Podcasts: Unmanned Systems
Ronnie Tao, Vice President of Business Development for Amprius Technologies, joins the Aerospace & Defense Technology podcast to discuss the AIBOT battery selection and what to expect in the future development of eVTOL battery technology. He also explains how far most eVTOLs can fly on Amprius and other comparable aircraft batteries today.
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Briefs: Energy
Modine Targets Off-Highway EVs with ‘Plug-and-Play’ BTMS
Deutronic is not alone in developing and integrating thermal-management solutions to meet the specific demands of off-highway EVs. Modine, for example, in 2023 launched a new edition of its EVantage battery thermal-management system with a liquid-cooled condenser (L-CON BTMS). Read on to learn more.

Top Stories

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Blog: Robotics, Automation & Control

Aerial Microrobots That Can Match a Bumblebee's Speed

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Blog: Electronics & Computers

Turning Edible Fungi into Organic Memristors

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Blog: Manufacturing & Prototyping

Revolutionizing the Production of Semiconductor Chips

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News: Energy

H2-ICE Is Heating Up

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INSIDER: Electronics & Computers

World’s Smallest Programmable, Autonomous Robots

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INSIDER: Manufacturing & Prototyping

Building Bots on a Budget

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