Materials & Manufacturing

Six Winners Announced for the 2025 Women in Engineering: Rising Star Awards

SAE Media Group announced the winners of its Rising Star Awards: Women in Engineering program today during a live online event attended by participants across the globe.

Addressing Material Changes and Safety in Medical Devices

Strategies for assessing risk, streamlining testing, and managing documentation for maintaining product safety.

Products of Tomorrow

See the products of tomorrow, including a new type of 3D-printed titanium that’s about a third cheaper than commonly used titanium alloys; specially designed metasurfaces — flat devices etched with nanoscale light-manipulating patterns — to act as ultra-thin upgrades for quantum-optical chips and setups; and a handheld slide staining system designed to support medical, research, or environmental monitoring.

Low-Cost Technology for Detecting, Measuring Lead Concentrations in Water

Engineers at MIT, Nanyang Technological University, and several companies have developed a compact and inexpensive technology for detecting and measuring lead concentrations in water, potentially enabling a significant advance in tackling this persistent global health issue. Read on to learn more.

Nanoparticles-Based Wearable Biosensors

A team of Caltech engineers has developed a technique for inkjet printing arrays of special nanoparticles that enables the mass production of long-lasting wearable sweat sensors. These sensors could be used to monitor a variety of biomarkers, such as vitamins, hormones, metabolites, and medications, in real time. Read on to learn more.

Novel Flexible Terahertz Camera Can Inspect Objects with Diverse Shapes

A team of researchers from Tokyo Tech, led by Associate Professor Yukio Kawano, has designed a flexible and free-standing THz sensor array that can be used to image blind ends of irregularly shaped objects. Read on to learn more about it.

How Through-Hole Reflow Technology Transforms Production

A new technology closes the gap and combines PCB production into a single process, leveraging the capabilities of SMT. The resulting through-hole reflow (THR) process allows for components to be mounted through those pre-drilled holes — but secured during the same soldering process as the SMT-designed components. Read on to learn more.

Rising Star Awards 2025 Judges

Meet our esteemed panel of judges comprising of leaders from engineering and technology fields, who bring decades of experience and expertise to the evaluation process, ensuring fairness and rigor. These judges were hand-selected by SAE Media Group’s editorial team for their breadth of knowledge and experience in the industry.

Manufacturing Rising Star Awards Winner 2025

Mariam Sulleiman, Graduate Researcher, University of Texas at Austin from Austin, TX, is the 2025 Rising Star Award Winner for Manufacturing.

2025 Rising Star Awards Winners

SAE Media Group’s Women in Engineering: Rising Star Awards program shines the spotlight on trailblazers who not only excel in their respective domains but also stroke the flames of inspiration in others. This year’s awards program features six categories: Aerospace/Defense, Automotive/Transportation, Electronics, Manufacturing/Materials, Medical, and Robotics, Automation and AI. In this special section, you’ll meet the winners in all six categories.

Low-Power Hydrogen Sensor Detects Leaks in an Instant

KAUST researchers have invented a robust, highly sensitive, low-cost hydrogen sensor that outperforms available commercial detectors, offering a vital safeguard for the burgeoning hydrogen economy. Read on to learn more.

Monitoring the Injection Molding Process to Improve Quality and Lower Costs

The digitalization of industrial measurement solutions has come a long way. With the help of these levers, plastic injection molders have effective tools at hand to tackle current challenges, be it cost pressure and competitiveness, high product quality, or sustainability requirements. Read on to learn more.

When Automation Goes Wrong: Lessons from the Field

Automation is a powerful tool, but only when designed and implemented with a systems-level mindset. Failures rarely stem from the automation hardware itself but often result from gaps in planning, integration, or life cycle support. Read on to learn more.

AI Breakthrough Unlocks ‘New’ Materials to Replace Lithium-Ion Batteries

In research published in Cell Reports Physical Science, an NJIT team successfully applied generative AI techniques to rapidly discover new porous materials capable of revolutionizing multivalent-ion batteries. Read on to learn more.

Thick Electrodes’ Chemistry Matters More Than Structure for Battery Performance

A team of Rice University researchers led by materials scientist Ming Tang showed that even if the materials used in thick battery electrodes have nearly identical structures, their internal chemistry impacts energy flow — and, hence, performance — differently. This finding goes against conventional wisdom in the field. Read on to learn more.

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

New AI Tool Predicts Lithium Metal Anode Failures from Just Two Early Cycles

In a groundbreaking study, researchers at Tsinghua Shenzhen International Graduate School and the Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, have developed a predictive model that uses electrochemical data from the initial cycles of LMBs to forecast potential failures. Read on to learn more.

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

Device Eliminates Vortices and Vibration

An EPFL Ph.D. student has developed a 3D-printable clever device that significantly dampens the flow-induced vibration caused by rotating parts.

‘Bone-ified Muscles’ Could Be Robots’ Next Flex

Northwestern University engineers have developed a soft artificial muscle, paving the way for untethered animal- and human-scale robots. The new muscles, or actuators, provide the...

STARLight Project Launches European Value Chain for Silicon Photonics Production

The Silicon Technology for Applications Relying on Light with Photonics Devices (STARLight) project brings together a consortium of leading industrial and...

Black Metal Could Give a Heavy Boost to Solar Power Generation

In the quest for energy independence, researchers have studied solar thermoelectric generators (STEGs) as a promising source of solar electricity generation. Unlike the...

World’s Fastest, Low-Cost, Ultraefficient Silicon Carbide Power Module

Global energy demands are surging, pushed by energy-intensive data centers powering artificial intelligence and increased manufacturing. How will the world meet these...