Articles

Making the Jump to Electric

From greater energy efficiency to more flexible motion profiles, there are many reasons to make the switch to electric actuation technology. Read on to learn more about them.

Gaining a Competitive Edge with Functionally Integrated Components

Machine builders are under intense pressure to keep engineering time in line with shorter delivery schedules and materials, assembly, and inventory cost considerations. Machine builders are also striving to make equipment smaller, lighter, higher-performing, and easier for their customers to maintain. While functionally integrated products have been available for a long time, they are more vital today than ever. And there are more options available to provide solutions. Read on to learn more.

HydRON: Transforming How Data-Collecting Satellites Communicate

In this in-depth interview, Antonio Sturiale, Director of Telecom Domain in Italy at Thales Alenia Space, discusses HydRON and the company’s approach to optical communications as well as the role it will play in upcoming lunar, Martian, and deep-space exploration missions.

Fast Steering Mirrors: Enabling Stable Laser Communication in Satellite Networks

As optical systems become more integrated into communication, sensing, and imaging technologies, FSMs will remain a key enabler of speed, precision, and stability in next-generation photonic applications. Read on to learn more.

48V Electrical Systems: A Key to Meeting Evolving Industry Demands

The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.

Multiphysics Modeling and Simulation Enhances BESS Design

Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.

Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs

Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.

Open to Possibilities: How Controls Have Evolved to an Open Architecture

While there may be some manufacturers who are hesitant to transition to a more open control landscape for fear of abandoning a proven method of operation, it’s clear that a collaborative approach through apps is the future. Read on to learn more.

Products of Tomorrow

See the products of tomorrow, including a new type of optical receiver able to restore chaotic signals in free-space optical communication links distorted by atmospheric turbulence; a battery that can take any shape; and a new technology for an aircraft configuration that utilizes a strut/truss-braced oblique variable-sweep wing mounted on a constant cross-section geometry fuselage.

Revolutionizing Solid-State Metal 3D Printing

On the heels of its 2018 CTF contest triumph, MELD Manufacturing keeps churning out technology that is advancing 3D printing.

Sustainable Computing for AI Processing

AI-driven computing is at a turning point. The old paradigm — squeezing ever-smaller transistors onto silicon chips — is becoming infeasible. Just increasing the chip size and with it the power consumption is unsustainable. The future lies in photonic processors that operate without electrical resistance, minimize heat dissipation, and deliver unmatched computational speed and efficiency. Read on to learn more.

Adding AI-Powered Inspection to Existing Machine Vision Systems

Machine vision is a cornerstone of modern manufacturing quality control, ensuring product consistency and reliability. However, many facilities face a dilemma: while their existing vision systems remain mechanically sound, their analytical capabilities lag behind evolving manufacturing requirements. Read on to learn the solution.

NIST Tackles Wireless Industrial Systems

The National Institute of Standards and Technology is working to provide best practice guidelines to help manufacturers use wireless systems. Read on to learn more about it.

Smart Sensing, Foundation of the IoT/IIoT, is Maturing at a Rapid Pace

Thanks to Internet of Things technologies, there are many ways to make previously unconnected things talk. Processes, conditions, equipment, or machines have much to say about themselves and help keep the industry applications they’re integrally involved in running smoothly.

Generative AI Will Be the Next Evolution in Embedded Design

The use of AI in the design process is seeing strong adoption from engineers of all disciplines and management levels. It can be proven to deliver a faster time to market and an overall improvement in design quality. Read on to learn more about it.

Cislunar Space Exploration: Next Frontier for Propulsion Advancements

The race is on for leadership in cislunar space, considered a gateway to the future of space exploration. Yet operating in this domain introduces unique challenges for propulsion systems. Read on to learn more about the progress being made on the matter.

Products of Tomorrow

See the products of tomorrow, including seals that actively self-clean in a continuous or periodic manner; a method to grow artificial muscle tissue that twitches and flexes in multiple coordinated directions; and a compact and versatile robot that can maneuver through tight spaces and transport payloads much heavier than itself.

How Automakers Boost Quality via Servo-Electric Test Systems

Today, electrically actuated (servo-electric) test systems have emerged as a preferred alternative to servo-hydraulics that have traditionally been used. Michigan-based eMpulse Test Systems is a supplier of these advanced testing systems. Read on to learn more.

Navigating the Challenges of Motor Commutation

Motor commutation involves the process of switching between motor phases to ensure smooth, continuous operation. In this article, we’ll dive into the importance of commutation, explain how it works, and discuss the challenges faced when trying to pair different motors and drives, especially across brands.

Executive Insights: Humanoid Robots

Despite their immense potential, humanoid robots face several challenges before they can achieve mainstream adoption. In this article, two industry executives — Melonee Wise, Chief Product Officer of Agility Robotics and Barry Phillips, Chief Commercial Officer of Apptronik — share their insights about the current state and future outlook for humanoid robots.

Thermal Management Lies at the Heart of EV Innovation

Along with rapid innovation in cooling methods, a major trend in EV thermal management is the use of technology to better design more thermally efficient vehicle architectures. AI and digital technologies have been major boons to the engineering toolkit for better design, helping to radically speed up system testing and development. Read on to learn more.

For EV Safety Tests, AI Is Here to Help

It’s important to note that skepticism toward AI is reminiscent of past attitudes toward now-standard technologies. Thirty years ago, tools such as CFD were met with trepidation — an attitude defined by limited understanding. Today, engineers see them as indispensable. Similarly, adopting AI requires a shift in perspective and embracing its potential.

How Test Equipment Is Evolving to Keep Up with EV Batteries

Whatever technology is employed in the future, it is clear that battery test systems will continue to adapt to keep pace with changes in EV battery technology and production. Ensuring that you choose a future proof, scalable, and capable bi-directional DC source is critical in planning for testing success today and tomorrow. Read on to learn more.

Ensuring the Quality of EV Batteries with CT-Scan Data Analysis and Visualization

Research and development aimed at optimizing both the technology and the cost of that most expensive of EV components — the battery — continues. Not only are the makers of current batteries under pressure to produce the highest-quality product, but they may also be considering how to participate and compete in the next-generations of these key components. Read on to learn more.

Why AI-Powered Engineering Matters in Automotive Design and Lightweighting

How can we implement new technology and meet market demand without compromising performance and quality? The answer is AI-powered engineering. Read on to learn more about it.

Products of Tomorrow

See the products of tomorrow, including a practical way to make hydrocarbons powered solely by the sun; an air traffic control system for drones that can effectively and accurately track anything in an identified low-altitude airspace; and a robotic system whose primary structural platform, or “orb,” can be injected into a pipe network and perform reconnaissance of piping infrastructure and other interior volumes.

Is Advanced Packaging the Next Large Leap for Mission-Critical Microelectronics?

The U.S. government’s microelectronics needs have evolved significantly over the decades. Now, we have entered the era of Advanced Packaging. This is the next microelectronics evolution to enhance and extend the performance of modern military and commercial systems. Read on to learn more about this.

Leveraging the Plasma Pen for Solving Complex Adhesion Challenges

By leveraging plasma pen technology into inline processes, manufacturers can achieve stronger, more reliable bonds, improved wettability, and enhanced performance across various materials. Read on to learn more about what this means.

Products of Tomorrow

See the products of tomorrow, including paper-thin optical lenses simple enough to mass produce like microchips; a compact cooling technology that can pump away heat continuously using layers of flexing thin films; and a multilayered chip design that doesn’t require any silicon wafer substrates and works at temperatures low enough to preserve the underlying layer’s circuitry.