Manufacturing & Prototyping

A new microsensor fabrication approach has been demonstrated based upon the use of nanostructures as templates. The fundamental idea is that existing nanostructures, such as carbon nanotubes or biological structures, have a material structure that can be used advantageously in order to...

A fabrication process has been developed for cryogenic in-line filtering for the bias and readout of ultrasensitive cryogenic bolometers for millimeter and submillimeter wavelengths. The design is a microstripline filter that cuts out, or strongly attenuates, frequencies (10–50...

Carbon nanotubes grown from a surface typically have poor bonding strength at the interface. A process has been developed for adding a metal coat to the surface of carbon nanotubes (CNTs) through a “wicking” process, which could lead to an enhanced bonding strength...

A technique has been developed for patterning thin metallic films that are, in turn, used to fabricate microelectronics circuitry and thin-film sensors. The technique uses germanium thin films as lift-off masks. This requires development of a technique to strip or undercut the germanium...

A method has been developed for fabricating high-reflectivity, multi-layer optical films for the terahertz wavelength region. A silicon mirror with 99.997-percent reflectivity at 70 μm wavelength requires an air gap of 17.50 μm, and a silicon thickness of 5.12 μm. This approach obtains pre-thinned...

A modified process yields lower levels of internal porosity for solder joints produced in reduced-gravity environments. The process incorporates both alternative materials and a modified procedure. The process provides the necessary cleaning action to enable effective...

Any manned missions to extraterrestrial locations will require shelter structures for a variety of purposes ranging from habitat to biomass production. Such shelters need to be constructed in such a way as to minimize stowed volume and payload weight. The structures must also be very durable and have...

Five improvements are reported in cold-plate fabrication. This cold plate is part of a thermal control system designed to serve on space missions.

A document describes the fabrication of a two-dimensional microcalorimeter array that uses microstrip wiring and integrated heat sinking to enable use of high-performance pixel designs at kilo - pixel scales (32×32). Each pixel is the high-resolution...

Stray light reflected from the surface of imaging spectrometer components — in particular, the spectrometer slit — degrade the image quality. A technique has been developed for rapid, uniform, and cost-effective black silicon formation based on inductively coupled plasma (ICP) etching at...

Large, high-precision composite reflectors for future space missions are costly to manufacture, and heavy. An active composite reflector capable of adjusting shape in situ to maintain required tolerances can be lighter and cheaper to manufacture.

An advanced system for removing CO2 and H2O from cabin air, reducing the CO2, and returning the resulting O2 to the air is less massive than is a prior system that includes two assemblies — one for removal and one for reduction. Also, in this system, unlike in the prior system, there is no need to...

Voting is officially open for the 2011 NASA Tech Briefs Readers’ Choice Product of the Year awards. You can cast your vote for one of 12 nominees featured this year as Products of the Month.

The 2011 Create the Future Design Contest — sponsored by COMSOL, Inc., PTC, and Tech Briefs Media Group (publishers of NASA Tech Briefs) — recognized innovation in product design in seven categories: Electronics (new this year), Consumer Products, Machinery & Equipment, Medical, Safety & Security,...

A microfabrication process is proposed to produce a nanopore membrane for continuous passive drug release to maintain constant drug concentrations in the patient’s blood throughout the delivery period. Based on silicon microfabrication technology, the dimensions of the...

High-power ultrasonic actuators are generally assembled with a horn, backing, stress bolt, piezoelectric rings, and electrodes. The manufacturing process is complex, expensive, difficult, and time-consuming. The internal stress bolt needs to be insulated and presents a potential internal discharge...

A high-performance design, and fabrication and growth processes to implement the design, have been devised for encapsulating a hydrated salt in a container that both protects the salt and provides thermal conductance between the salt and the environment surrounding the container. The unitary...

NASA has partnered with Space Adventures to support the YouTube Space Lab competition that invites students to envision and design their own experiment with the ultimate prize -- flying it on the International Space Station. The contest opened on October 11, and will continue to accept submissions in the...

As the recycling of plastic continues in the United States, there is a great need for the increased utilization of recycled products. Some of the plastic being recycled is extruded into a product known as plastic lumber, which is similar in shape and texture to its wood...

Broad area cooling shields are a massefficient alternative to conductively cooled thermal radiation shielding. The shield would actively intercept a large portion of incident thermal radiation and transport the heat away using cryogenic helium gas. The design concept...

Etalon mounts for tunable Fabry-Perot interferometers can now be fabricated from reaction-bonded silicon carbide structural components. These mounts are rigid, lightweight, and thermally stable. The fabrication of these mounts involves the exploitation of post-casting capabilities that (1)...